Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Iowa State University |
|---|---|
| Assessment Year | 2015 |
| Principal Product | Fasteners & Urethane Products |
| NAICS | 339993 - Fastener, Button, Needle, and Pin Manufacturing |
| SIC | 3429 - Hardware, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 130 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 15,500,000 Pounds |
| Production Hrs. Annual | 8,736 |
| Location (State) | MN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $467,433 | 7,965,021 | kWh | $0.06 |
| Electricity Demand | $205,343 | 15,504 | kW-months/year | $13.24 |
| Electricity Fees | $67,277 | - | $ | - |
| Natural Gas | $135,096 | 25,197 | MMBtu | $5.36 |
| TOTAL ENERGY COSTS | $875,149 | |||
| RECOMMENDED SAVINGS* | $34,335 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $5,535 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $8,920 Cost: $20,600 |
$567 | 9,660 | $353 | 27 | - | - | $8,000 | - |
$567 9,660 kWh |
$353 27 kW-months/year |
- - MMBtu |
$8,000 - $ |
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| 02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $5,167 Cost: $470 |
$3,920 | 66,790 | $1,247 | 92 | - | - | - | - |
$3,920 66,790 kWh |
$1,247 92 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS |
Savings: $5,245 Cost: $6,960 |
$2,051 | 35,339 | $1,925 | 145 | $1,269 | 237 | - | - |
$2,051 35,339 kWh |
$1,925 145 kW-months/year |
$1,269 237 MMBtu |
- - $ |
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| 04: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $4,110 Cost: $5,543 |
$4,110 | 70,008 | - | - | - | - | - | - |
$4,110 70,008 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS |
Savings: $3,909 Cost: $1,547 |
$2,721 | 46,355 | $1,188 | 89 | - | - | - | - |
$2,721 46,355 kWh |
$1,188 89 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $2,690 Cost: $4,712 |
$2,051 | 34,936 | $639 | 48 | - | - | - | - |
$2,051 34,936 kWh |
$639 48 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,686 Cost: $214 |
$1,284 | 21,842 | $402 | 30 | - | - | - | - |
$1,284 21,842 kWh |
$402 30 kW-months/year |
- - MMBtu |
- - $ |
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| 08: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA |
Savings: $1,121 Cost: $175 |
$660 | 11,242 | $352 | 26 | $109 | 20 | - | - |
$660 11,242 kWh |
$352 26 kW-months/year |
$109 20 MMBtu |
- - $ |
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| 09: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP |
Savings: $602 Cost: $280 |
$459 | 7,827 | $143 | 11 | - | - | - | - |
$459 7,827 kWh |
$143 11 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $557 Cost: $980 |
$557 | 9,490 | - | - | - | - | - | - |
$557 9,490 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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| 11: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE |
Savings: $328 Cost: $212 |
- | - | - | - | $328 | 61 | - | - |
- - kWh |
- - kW-months/year |
$328 61 MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $34,335 Cost: $41,693 |
$18,380 | 313,489 | $6,249 | 468 | $1,706 | 318 | $8,000 | - | $18,380 313,489 kWh |
$6,249 468 kW-months/year |
$1,706 318 MMBtu |
$8,000 - $ |
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| TOTAL IMPLEMENTED |
Savings: $5,535 Cost: $6,186 |
$4,351 | 74,095 | $1,184 | 89 | - | - | - | - | $4,351 74,095 kWh |
$1,184 89 kW-months/year |
- - MMBtu |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||