IAC logo
IAC Assessment: IA0547
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IA0547
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Iowa State University
Assessment Year 2015
Principal Product Driveline Parts
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 54
Plant Area (Sq.Ft.) 47,348
Annual Production 90,000 Pieces
Production Hrs. Annual 6,864
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,541 2,881,001 kWh $0.06
Electricity Demand $70,450 6,648 kW-months/year $10.60
Electricity Fees $4,562 - $ -
Natural Gas $2,127 266 MMBtu $8.00
TOTAL ENERGY COSTS $258,680
RECOMMENDED SAVINGS* $41,439 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,920
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,121
Cost:
$62,794
$14,003 222,256 $4,118 389 - - $14,003
222,256
kWh
$4,118
389
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,850
Cost:
$546
$3,751 59,439 $1,099 104 - - $3,751
59,439
kWh
$1,099
104
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,141
Cost:
$10,025
$3,200 50,794 $941 89 - - $3,200
50,794
kWh
$941
89
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,377
Cost:
$13,764
$2,609 41,417 $768 72 - - $2,609
41,417
kWh
$768
72
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,317
Cost:
$7,482
$3,317 52,647 - - - - $3,317
52,647
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,806
Cost:
$320
$2,164 34,088 $642 60 - - $2,164
34,088
kWh
$642
60
kW-months/year
-
-
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,006
Cost:
$6,175
- - - - $2,006 250 -
-
kWh
-
-
kW-months/year
$2,006
250
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$808
Cost:
$2,466
$808 12,820 - - - - $808
12,820
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,013
Cost:
$2,700
$2,013 31,954 - - - - $2,013
31,954
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$41,439
Cost:
$106,272
$31,865 505,415 $7,568 714 $2,006 250 $31,865
505,415
kWh
$7,568
714
kW-months/year
$2,006
250
MMBtu
TOTAL IMPLEMENTED Savings:
$27,920
Cost:
$75,831
$21,762 345,309 $6,158 582 - - $21,762
345,309
kWh
$6,158
582
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas