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IAC Assessment: IA0549
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IAC Assessment: IA0549
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Oats
NAICS 311211 - Flour Milling
SIC 2041 - Flour And Other Grain Mill Products
Sales $100,000,000-$500,000,000
# of Employees 152
Plant Area (Sq.Ft.) 308,000
Annual Production 250,000 Tons
Production Hrs. Annual 8,760
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,226,932 30,388,056 kWh $0.04
Electricity Demand $787,961 58,080 kW-months/year $13.57
Natural Gas $505,594 122,476 MMBtu $4.13
TOTAL ENERGY COSTS $2,520,487
RECOMMENDED SAVINGS* $44,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,234
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,365
Cost:
$16,877
$5,714 141,799 $2,651 194 - - $5,714
141,799
kWh
$2,651
194
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,832
Cost:
$20,111
$13,344 331,128 $6,488 475 - - $13,344
331,128
kWh
$6,488
475
kW-months/year
-
-
MMBtu
03: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$5,200
Cost:
$700
- - - - $5,200 1,259 -
-
kWh
-
-
kW-months/year
$5,200
1,259
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,000
Cost:
$704
$3,474 86,248 $1,526 120 - - $3,474
86,248
kWh
$1,526
120
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,708
Cost:
$593
$1,850 45,908 $858 62 - - $1,850
45,908
kWh
$858
62
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,395
Cost:
$70
$953 23,652 $442 32 - - $953
23,652
kWh
$442
32
kW-months/year
-
-
MMBtu
07: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$900
Cost:
$300
- - - - $900 218 -
-
kWh
-
-
kW-months/year
$900
218
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$837
Cost:
$300
$837 20,761 - - - - $837
20,761
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$329
Cost:
$1,151
$329 8,174 - - - - $329
8,174
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$44,566
Cost:
$40,806
$26,501 657,670 $11,965 884 $6,100 1,477 $26,501
657,670
kWh
$11,965
884
kW-months/year
$6,100
1,477
MMBtu
TOTAL IMPLEMENTED Savings:
$31,234
Cost:
$38,732
$21,237 527,009 $9,997 732 - - $21,237
527,009
kWh
$9,997
732
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas