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IAC Assessment: IA0557
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IAC Assessment: IA0557
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IAC Center Iowa State University
Assessment Year 2016
Principal Product cereal
NAICS 311230 - Breakfast Cereal Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 143,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,616 4,192,500 kWh $0.03
Electricity Demand $182,057 9,120 kW-months/year $19.96
Natural Gas $245,108 46,672 MMBtu $5.25
TOTAL ENERGY COSTS $533,781
RECOMMENDED SAVINGS* $64,308 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,381
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,271
Cost:
$95,210
$19,952 788,611 $24,319 1,218 - - - - $19,952
788,611
kWh
$24,319
1,218
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,548
Cost:
$500
$743 29,386 $805 40 - - - - $743
29,386
kWh
$805
40
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,367
Cost:
$29,084
$2,371 93,717 $2,996 150 - - - - $2,371
93,717
kWh
$2,996
150
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,037
Cost:
$4,835
- - - - $4,037 - - - -
-
kWh
-
-
kW-months/year
$4,037
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,284
Cost:
$5,488
$3,284 129,808 - - - - - - $3,284
129,808
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,719
Cost:
$5,030
- - - - - - $2,719 518 -
-
kWh
-
-
kW-months/year
-
-
$
$2,719
518
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,648
Cost:
$189
$793 31,273 $855 43 - - - - $793
31,273
kWh
$855
43
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$553
Cost:
$242
- - - - - - $553 105 -
-
kWh
-
-
kW-months/year
-
-
$
$553
105
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$461
Cost:
$35
$222 8,760 $239 12 - - - - $222
8,760
kWh
$239
12
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$420
Cost:
$398
$171 6,829 $249 12 - - - - $171
6,829
kWh
$249
12
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$64,308
Cost:
$141,011
$27,536 1,088,384 $29,463 1,476 $4,037 - $3,272 623 $27,536
1,088,384
kWh
$29,463
1,476
kW-months/year
$4,037
-
$
$3,272
623
MMBtu
TOTAL IMPLEMENTED Savings:
$5,381
Cost:
$5,496
$1,015 40,033 $1,094 55 - - $3,272 623 $1,015
40,033
kWh
$1,094
55
kW-months/year
-
-
$
$3,272
623
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas