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IAC Assessment: IA0564
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IAC Assessment: IA0564
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Iowa State University
Assessment Year 2016
Principal Product Polypropylene cast film
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 81
Plant Area (Sq.Ft.) 118,840
Annual Production 40,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $801,451 21,090,816 kWh $0.04
Electricity Demand $439,789 38,376 kW-months/year $11.46
Electricity Fees $28,758 - $ -
Natural Gas $18,172 3,930 MMBtu $4.62
TOTAL ENERGY COSTS $1,288,170
RECOMMENDED SAVINGS* $30,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,030
Cost:
$79,697
$11,797 309,674 $7,233 631 $11,797
309,674
kWh
$7,233
631
kW-months/year
02: 2.7122 DISCONNECT BALLASTS Savings:
$5,350
Cost:
$3,960
$3,315 87,002 $2,035 178 $3,315
87,002
kWh
$2,035
178
kW-months/year
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,116
Cost:
$5,057
$1,479 38,892 $637 56 $1,479
38,892
kWh
$637
56
kW-months/year
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,878
Cost:
$328
$1,314 34,440 $564 49 $1,314
34,440
kWh
$564
49
kW-months/year
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,430
Cost:
$1,680
$1,430 37,538 - - $1,430
37,538
kWh
-
-
kW-months/year
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$914
Cost:
$386
$639 16,747 $275 24 $639
16,747
kWh
$275
24
kW-months/year
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$137
Cost:
$70
$96 2,520 $41 4 $96
2,520
kWh
$41
4
kW-months/year
TOTAL RECOMMENDED Savings:
$30,855
Cost:
$91,178
$20,070 526,813 $10,785 941 $20,070
526,813
kWh
$10,785
941
kW-months/year
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand