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IAC Assessment: IC0001
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IAC Assessment: IC0001
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Refrigeration Equipment
NAICS n/a
SIC 3585 - Refrigeration And Heating Equipment
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 285,685
Annual Production 24,000 Pieces
Production Hrs. Annual 5,344
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,832 3,786,037 kWh $0.04
Electricity Demand $105,425 8,652 kW-months/year $12.19
Electricity Fees $16,877 - $ -
Natural Gas $58,913 16,038 MMBtu $3.67
TOTAL ENERGY COSTS $108,369
RECOMMENDED SAVINGS* $1,429,285 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $339,925
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,732
Cost:
-
- - - - $3,732 1,017 - - -
-
kWh
-
-
kW-months/year
$3,732
1,017
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,032
Cost:
$700
$8,245 211,414 $5,787 475 - - - - $8,245
211,414
kWh
$5,787
475
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,387
Cost:
$2,500
$1,403 35,976 $984 81 - - - - $1,403
35,976
kWh
$984
81
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$855
Cost:
-
$502 12,874 $353 29 - - - - $502
12,874
kWh
$353
29
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,478
Cost:
$3,204
$533 13,670 $945 78 - - - - $533
13,670
kWh
$945
78
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$228
Cost:
$1,370
$160 4,107 $68 6 - - - - $160
4,107
kWh
$68
6
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,986
Cost:
$68,895
$8,918 228,660 $7,068 580 - - - - $8,918
228,660
kWh
$7,068
580
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,227
Cost:
$3,266
$600 15,372 $627 51 - - - - $600
15,372
kWh
$627
51
kW-months/year
-
-
MMBtu
-
-
$
09: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$110,160
Cost:
$64
- - - - - - $110,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$110,160
-
$
10: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$367,200
Cost:
$826,000
- - - - - - $367,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$367,200
-
$
11: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$612,000
Cost:
$900,000
- - - - - - $612,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$612,000
-
$
12: 4.6310 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$300,000
Cost:
$840,000
- - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$300,000
-
$
TOTAL RECOMMENDED Savings:
$1,429,285
Cost:
$2,645,999
$20,361 522,073 $15,832 1,300 $3,732 1,017 $1,389,360 - $20,361
522,073
kWh
$15,832
1,300
kW-months/year
$3,732
1,017
MMBtu
$1,389,360
-
$
TOTAL IMPLEMENTED Savings:
$339,925
Cost:
$919,935
$20,361 522,073 $15,832 1,300 $3,732 1,017 $300,000 - $20,361
522,073
kWh
$15,832
1,300
kW-months/year
$3,732
1,017
MMBtu
$300,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes