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IAC Assessment: IC0002
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IAC Assessment: IC0002
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Agricultural Chemicals
NAICS n/a
SIC 2879 - Agricultural Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 136,000
Annual Production 4,000 Thousand Gallons
Production Hrs. Annual 5,344
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,254 1,797,840 kWh $0.03
Electricity Demand $57,946 4,800 kW-months/year $12.07
Electricity Fees $12,174 - $ -
Natural Gas $47,339 12,874 MMBtu $3.68
TOTAL ENERGY COSTS $240,713
RECOMMENDED SAVINGS* $754,155 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,638
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,638
Cost:
$600
$1,478 43,520 $1,160 96 - - - - - - - - $1,478
43,520
kWh
$1,160
96
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$674
Cost:
-
$370 11,000 $304 25 - - - - - - - - $370
11,000
kWh
$304
25
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$770
Cost:
$500
$420 12,600 $350 29 - - - - - - - - $420
12,600
kWh
$350
29
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$552
Cost:
$979
$296 8,697 $256 21 - - - - - - - - $296
8,697
kWh
$256
21
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,521
Cost:
$95,073
$8,296 243,987 $11,225 930 - - - - - - - - $8,296
243,987
kWh
$11,225
930
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$730,000
Cost:
$2,950,000
- - - - $70,000 - $480,000 - $56,000 - $124,000 - -
-
kWh
-
-
kW-months/year
$70,000
-
Tgal
$480,000
-
$
$56,000
-
$
$124,000
-
$
TOTAL RECOMMENDED Savings:
$754,155
Cost:
$3,047,152
$10,860 319,804 $13,295 1,101 $70,000 - $480,000 - $56,000 - $124,000 - $10,860
319,804
kWh
$13,295
1,101
kW-months/year
$70,000
-
Tgal
$480,000
-
$
$56,000
-
$
$124,000
-
$
TOTAL IMPLEMENTED Savings:
$2,638
Cost:
$600
$1,478 43,520 $1,160 96 - - - - - - - - $1,478
43,520
kWh
$1,160
96
kW-months/year
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Water Disposal Personnel Changes Ancillary Material Cost Primary Product