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IAC Assessment: IC0005
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IAC Assessment: IC0005
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Testing Equipment
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 130,000
Annual Production 1,000 Pieces
Production Hrs. Annual 5,100
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,526 2,321,521 kWh $0.04
Electricity Demand $83,304 6,756 kW-months/year $12.33
Electricity Fees $32,039 - $ -
Natural Gas $31,380 4,845 MMBtu $6.48
TOTAL ENERGY COSTS $256,949
RECOMMENDED SAVINGS* $505,200 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,229
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,125
Cost:
$2,600
$5,416 127,732 $3,709 301 - - - - - - $5,416
127,732
kWh
$3,709
301
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$390
Cost:
$491
$222 5,232 $168 14 - - - - - - $222
5,232
kWh
$168
14
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,971
Cost:
$88,900
$14,237 335,779 $15,734 1,275 - - - - - - $14,237
335,779
kWh
$15,734
1,275
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$22,773
Cost:
$4,940
$9,549 225,206 $13,224 1,072 - - - - - - $9,549
225,206
kWh
$13,224
1,072
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$941
Cost:
$2,995
$365 8,620 $146 12 $323 - - - $107 - $365
8,620
kWh
$146
12
kW-months/year
$323
-
$
-
-
$
$107
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$102,000
Cost:
$15,000
- - - - $75,000 - $27,000 - - - -
-
kWh
-
-
kW-months/year
$75,000
-
$
$27,000
-
$
-
-
$
07: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$340,000
Cost:
$8,500
- - - - - - $340,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$340,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$505,200
Cost:
$123,426
$29,789 702,569 $32,981 2,674 $75,323 - $367,000 - $107 - $29,789
702,569
kWh
$32,981
2,674
kW-months/year
$75,323
-
$
$367,000
-
$
$107
-
$
TOTAL IMPLEMENTED Savings:
$33,229
Cost:
$11,026
$15,552 366,790 $17,247 1,399 $323 - - - $107 - $15,552
366,790
kWh
$17,247
1,399
kW-months/year
$323
-
$
-
-
$
$107
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost