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IAC Assessment: IC0006
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IAC Assessment: IC0006
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Ball Bearings
NAICS n/a
SIC 3562 - Ball And Roller Bearings
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 54,500
Annual Production 22,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,524 5,351,729 kWh $0.04
Electricity Demand $115,306 9,407 kW-months/year $12.26
Electricity Fees $20,817 - $ -
Natural Gas $18,049 2,666 MMBtu $6.77
TOTAL ENERGY COSTS $403,471
RECOMMENDED SAVINGS* $411,942 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,973
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,018
Cost:
$5,950
$4,597 123,245 $2,421 16 - - - - $4,597
123,245
kWh
$2,421
16
kW-months/year
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,969
Cost:
$3,000
$2,601 69,733 $1,368 112 - - - - $2,601
69,733
kWh
$1,368
112
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,974
Cost:
$29,136
$4,428 118,717 $2,546 208 - - - - $4,428
118,717
kWh
$2,546
208
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,411
Cost:
$3,500
$834 22,355 $1,577 129 - - - - $834
22,355
kWh
$1,577
129
kW-months/year
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,570
Cost:
$10,600
$759 20,351 $4,811 392 - - - - $759
20,351
kWh
$4,811
392
kW-months/year
-
-
$
-
-
$
06: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$300,000
Cost:
$8,500
- - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$300,000
-
$
07: 4.4260 MODIFY WORKLOAD Savings:
$65,000
Cost:
$5,500
- - - - $48,000 - $17,000 - -
-
kWh
-
-
kW-months/year
$48,000
-
$
$17,000
-
$
08: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$21,000
Cost:
$53,000
- - - - $21,000 - - - -
-
kWh
-
-
kW-months/year
$21,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$411,942
Cost:
$119,186
$13,219 354,401 $12,723 857 $69,000 - $317,000 - $13,219
354,401
kWh
$12,723
857
kW-months/year
$69,000
-
$
$317,000
-
$
TOTAL IMPLEMENTED Savings:
$86,973
Cost:
$54,686
$10,618 284,668 $11,355 745 $48,000 - $17,000 - $10,618
284,668
kWh
$11,355
745
kW-months/year
$48,000
-
$
$17,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes