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IAC Assessment: IC0009
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IAC Assessment: IC0009
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Metal Plating and Polishing
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 50,000
Annual Production 10,500,000 Pounds
Production Hrs. Annual 3,060
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $162,236 5,106,331 kWh $0.03
Electricity Demand $184,601 14,745 kW-months/year $12.52
Electricity Fees $49,196 - $ -
Natural Gas $225,553 52,300 MMBtu $4.31
TOTAL ENERGY COSTS $711,046
RECOMMENDED SAVINGS* $235,176 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,609
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$703
Cost:
$1,500
- - - - $703 163 - - - - -
-
kWh
-
-
kW-months/year
$703
163
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,338
Cost:
$1,000
$4,040 126,247 $5,298 423 - - - - - - $4,040
126,247
kWh
$5,298
423
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,325
Cost:
$115
$574 17,958 $751 60 - - - - - - $574
17,958
kWh
$751
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$423
Cost:
$1,863
- - - - $423 98 - - - - -
-
kWh
-
-
kW-months/year
$423
98
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$749
Cost:
$201
- - - - $749 174 - - - - -
-
kWh
-
-
kW-months/year
$749
174
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,096
Cost:
$3,753
- - - - $1,096 254 - - - - -
-
kWh
-
-
kW-months/year
$1,096
254
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,742
Cost:
$6,722
$641 20,027 $1,101 88 - - - - - - $641
20,027
kWh
$1,101
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$28,900
Cost:
$206,000
- - - - $28,900 6,689 - - - - -
-
kWh
-
-
kW-months/year
$28,900
6,689
MMBtu
-
-
$
-
-
$
09: 4.447 AUTOMATE PAYROLL SYSTEM Savings:
$37,300
Cost:
$9,195
- - - - - - $32,400 - $4,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$32,400
-
$
$4,900
-
$
10: 4.426 MODIFY WORKLOAD Savings:
$153,600
Cost:
$57,100
- - - - - - $86,000 - $67,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$86,000
-
$
$67,600
-
$
TOTAL RECOMMENDED Savings:
$235,176
Cost:
$287,449
$5,255 164,232 $7,150 571 $31,871 7,378 $118,400 - $72,500 - $5,255
164,232
kWh
$7,150
571
kW-months/year
$31,871
7,378
MMBtu
$118,400
-
$
$72,500
-
$
TOTAL IMPLEMENTED Savings:
$49,609
Cost:
$17,512
$4,040 126,247 $5,298 423 $2,971 689 $32,400 - $4,900 - $4,040
126,247
kWh
$5,298
423
kW-months/year
$2,971
689
MMBtu
$32,400
-
$
$4,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes