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IAC Assessment: IC0011
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IAC Assessment: IC0011
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Fabricated Metal Products
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 48,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 5,100
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,851 1,451,301 kWh $0.03
Electricity Demand $49,287 3,890 kW-months/year $12.67
Electricity Fees $6,432 - $ -
Natural Gas $7,940 1,140 MMBtu $6.96
TOTAL ENERGY COSTS $134,450
RECOMMENDED SAVINGS* $159,623 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $143,239
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,132
Cost:
$1,600
$5,287 135,565 $3,845 303 - - - - $5,287
135,565
kWh
$3,845
303
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,072
Cost:
$55,760
$8,147 208,895 $5,925 468 - - - - $8,147
208,895
kWh
$5,925
468
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$623
Cost:
$1,370
$195 4,993 $86 7 $241 - $101 - $195
4,993
kWh
$86
7
kW-months/year
$241
-
$
$101
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,689
Cost:
$8,460
$925 23,722 $732 58 $32 - - - $925
23,722
kWh
$732
58
kW-months/year
$32
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,107
Cost:
$2,401
$360 9,222 $5,747 454 - - - - $360
9,222
kWh
$5,747
454
kW-months/year
-
-
$
-
-
$
06: 4.426 MODIFY WORKLOAD Savings:
$128,000
Cost:
$55,800
- - - - $128,000 - - - -
-
kWh
-
-
kW-months/year
$128,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$159,623
Cost:
$125,391
$14,914 382,397 $16,335 1,290 $128,273 - $101 - $14,914
382,397
kWh
$16,335
1,290
kW-months/year
$128,273
-
$
$101
-
$
TOTAL IMPLEMENTED Savings:
$143,239
Cost:
$59,801
$5,647 144,787 $9,592 757 $128,000 - - - $5,647
144,787
kWh
$9,592
757
kW-months/year
$128,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost