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IAC Assessment: IC0016
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IAC Assessment: IC0016
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Steel bar and wire
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 132
Plant Area (Sq.Ft.) 145,000
Annual Production 325,000,000 Pounds
Production Hrs. Annual 5,100
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $257,812 6,080,862 kWh $0.04
Electricity Demand $62,736 17,475 kW-months/year $3.59
Electricity Fees $87,675 - $ -
Natural Gas $202,302 38,408 MMBtu $5.27
TOTAL ENERGY COSTS $634,192
RECOMMENDED SAVINGS* $96,187 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,997
Cost:
$4,100
$6,948 124,066 $1,049 292 - - - - - - - - $6,948
124,066
kWh
$1,049
292
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,313
Cost:
$6,313
$1,080 19,285 $233 65 - - - - - - - - $1,080
19,285
kWh
$233
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,123
Cost:
$2,769
$1,085 19,372 $38 9 - - - - - - - - $1,085
19,372
kWh
$38
9
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,259
Cost:
$1,795
$424 7,574 $37 10 - - $596 - - - $202 - $424
7,574
kWh
$37
10
kW-months/year
-
-
MMBtu
$596
-
$
-
-
$
$202
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$4,304
Cost:
$3,360
- - - - $4,304 844 - - - - - - -
-
kWh
-
-
kW-months/year
$4,304
844
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$668
Cost:
$328
- - - - $668 131 - - - - - - -
-
kWh
-
-
kW-months/year
$668
131
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,723
Cost:
$2,500
- - - - $2,723 534 - - - - - - -
-
kWh
-
-
kW-months/year
$2,723
534
MMBtu
-
-
$
-
-
$
-
-
$
08: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$76,800
Cost:
$8,000
- - - - - - - - $76,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$76,800
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$96,187
Cost:
$29,165
$9,537 170,297 $1,357 376 $7,695 1,509 $596 - $76,800 - $202 - $9,537
170,297
kWh
$1,357
376
kW-months/year
$7,695
1,509
MMBtu
$596
-
$
$76,800
-
$
$202
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost