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IAC Assessment: IC0019
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IAC Assessment: IC0019
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Plastic Toys
NAICS n/a
SIC 3944 - Games, Toys, and Children's Vehicles, Except Dolls and Bicycles
Sales $50,000,000-$100,000,000
# of Employees 360
Plant Area (Sq.Ft.) 354,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $380,125 11,542,224 kWh $0.03
Electricity Demand $270,307 21,215 kW-months/year $12.74
Electricity Fees $91,051 - $ -
Natural Gas $46,539 8,455 MMBtu $5.50
TOTAL ENERGY COSTS $796,977
RECOMMENDED SAVINGS* $166,144 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,308
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,091
Cost:
$1,700
$4,098 110,757 $2,993 227 - - - - - - - - $4,098
110,757
kWh
$2,993
227
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,836
Cost:
$20,599
$2,603 70,345 $1,268 96 $699 - - - $(-734) - - - $2,603
70,345
kWh
$1,268
96
kW-months/year
$699
-
$
-
-
$
$(-734)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$272
Cost:
$471
$64 1,717 $31 2 $135 - - - $42 - - - $64
1,717
kWh
$31
2
kW-months/year
$135
-
$
-
-
$
$42
-
$
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$28,000
Cost:
$2,737
- - $28,000 2,122 - - - - - - - - -
-
kWh
$28,000
2,122
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 4.426 MODIFY WORKLOAD Savings:
$117,000
Cost:
$57,100
- - - - $115,900 - $1,100 - - - - - -
-
kWh
-
-
kW-months/year
$115,900
-
$
$1,100
-
$
-
-
$
-
-
$
06: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$9,945
Cost:
$40
- - - - - - - - - - $9,945 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$9,945
-
$
TOTAL RECOMMENDED Savings:
$166,144
Cost:
$82,647
$6,765 182,819 $32,292 2,447 $116,734 - $1,100 - $(-692) - $9,945 - $6,765
182,819
kWh
$32,292
2,447
kW-months/year
$116,734
-
$
$1,100
-
$
$(-692)
-
$
$9,945
-
$
TOTAL IMPLEMENTED Savings:
$45,308
Cost:
$4,948
$4,162 112,474 $31,024 2,351 $135 - - - $42 - $9,945 - $4,162
112,474
kWh
$31,024
2,351
kW-months/year
$135
-
$
-
-
$
$42
-
$
$9,945
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Primary Product