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IAC Assessment: IC0020
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IAC Assessment: IC0020
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Fabricated Metal Products
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 32
Plant Area (Sq.Ft.) 62,000
Annual Production 100,000 Pieces
Production Hrs. Annual 2,168
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,016 484,181 kWh $0.04
Electricity Demand $23,639 1,923 kW-months/year $12.29
Electricity Fees $6,143 - $ -
Natural Gas $24,851 2,301 MMBtu $10.80
TOTAL ENERGY COSTS $79,829
RECOMMENDED SAVINGS* $22,398 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,536
Cost:
$1,800
$2,159 39,979 $2,377 193 - - - - - - - - $2,159
39,979
kWh
$2,377
193
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$488
Cost:
-
$183 3,384 $305 25 - - - - - - - - $183
3,384
kWh
$305
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$325
Cost:
$735
$132 2,443 $193 16 - - - - - - - - $132
2,443
kWh
$193
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,895
Cost:
$580
- - - - $2,895 274 - - - - - - -
-
kWh
-
-
kW-months/year
$2,895
274
MMBtu
-
-
lb
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$3,154
Cost:
-
- - - - - - $1,740 165,500 $1,414 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,740
165,500
lb
$1,414
-
$
-
-
$
06: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$11,000
Cost:
$4,748
- - - - - - - - $4,900 - $6,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$4,900
-
$
$6,100
-
$
TOTAL RECOMMENDED Savings:
$22,398
Cost:
$7,863
$2,474 45,806 $2,875 234 $2,895 274 $1,740 165,500 $6,314 - $6,100 - $2,474
45,806
kWh
$2,875
234
kW-months/year
$2,895
274
MMBtu
$1,740
165,500
lb
$6,314
-
$
$6,100
-
$
TOTAL IMPLEMENTED Savings:
$5,349
Cost:
$2,535
$2,474 45,806 $2,875 234 - - - - - - - - $2,474
45,806
kWh
$2,875
234
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes