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IAC Assessment: IC0022
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IAC Assessment: IC0022
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Stamped Metal Parts
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 47
Plant Area (Sq.Ft.) 36,500
Annual Production 50,000,000 Pieces
Production Hrs. Annual 4,590
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $17,553 422,649 kWh $0.04
Electricity Demand $17,949 1,447 kW-months/year $12.40
Electricity Fees $5,589 - $ -
Natural Gas $17,934 1,870 MMBtu $9.59
TOTAL ENERGY COSTS $2,140
RECOMMENDED SAVINGS* $34,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,742
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,251
Cost:
$12,135
$1,836 34,003 $1,193 96 - - - - - - $222 - $1,836
34,003
kWh
$1,193
96
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$222
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,542
Cost:
$2,500
$1,578 29,242 $964 78 - - - - - - - - $1,578
29,242
kWh
$964
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$5,334
Cost:
$820
- - - - $5,334 556 - - - - - - -
-
kWh
-
-
kW-months/year
$5,334
556
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$1,800
Cost:
$3,280
- - $1,800 145 - - - - - - - - -
-
kWh
$1,800
145
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$6,502
Cost:
$6,300
- - - - - - $6,502 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,502
-
$
-
-
$
-
-
$
06: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$15,200
Cost:
$4,900
- - - - - - $8,300 - $6,900 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,300
-
$
$6,900
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,629
Cost:
$29,935
$3,414 63,245 $3,957 319 $5,334 556 $14,802 - $6,900 - $222 - $3,414
63,245
kWh
$3,957
319
kW-months/year
$5,334
556
MMBtu
$14,802
-
$
$6,900
-
$
$222
-
$
TOTAL IMPLEMENTED Savings:
$17,742
Cost:
$7,400
$1,578 29,242 $964 78 - - $8,300 - $6,900 - - - $1,578
29,242
kWh
$964
78
kW-months/year
-
-
MMBtu
$8,300
-
$
$6,900
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost