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IAC Assessment: IC0023
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IAC Assessment: IC0023
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IAC Center University of Illinois, Chicago
Assessment Year 2001
Principal Product Gears and Pinions
NAICS n/a
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 48,000
Annual Production 200,000 Pieces
Production Hrs. Annual 4,590
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $26,545 716,470 kWh $0.04
Electricity Demand $30,678 2,507 kW-months/year $12.24
Electricity Fees $9,356 - $ -
Natural Gas $33,245 3,449 MMBtu $9.64
TOTAL ENERGY COSTS $102,897
RECOMMENDED SAVINGS* $42,186 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,245
Cost:
$900
$1,404 28,635 $841 69 - - - - - - - - - - $1,404
28,635
kWh
$841
69
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$272
Cost:
$150
$131 2,681 $141 12 - - - - - - - - - - $131
2,681
kWh
$141
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,208
Cost:
$14,105
$1,299 26,514 $912 75 - - - - $2,933 - $64 - - - $1,299
26,514
kWh
$912
75
kW-months/year
-
-
MMBtu
-
-
gal
$2,933
-
$
$64
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,187
Cost:
$14,750
$2,914 59,476 $1,748 143 - - - - $(-125) - $(-350) - - - $2,914
59,476
kWh
$1,748
143
kW-months/year
-
-
MMBtu
-
-
gal
$(-125)
-
$
$(-350)
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,046
Cost:
$501
$934 19,051 $112 9 - - - - - - - - - - $934
19,051
kWh
$112
9
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$11,745
Cost:
$14,000
- - - - $5,745 596 - - $6,000 - - - - - -
-
kWh
-
-
kW-months/year
$5,745
596
MMBtu
-
-
gal
$6,000
-
$
-
-
$
-
-
$
07: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,070
Cost:
$2,812
- - $3,070 251 - - - - - - - - - - -
-
kWh
$3,070
251
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
08: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$14,413
Cost:
$72,000
- - - - - - $13,992 5,305 - - - - $421 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,992
5,305
gal
-
-
$
-
-
$
$421
-
$
TOTAL RECOMMENDED Savings:
$42,186
Cost:
$119,218
$6,682 136,357 $6,824 559 $5,745 596 $13,992 5,305 $8,808 - $(-286) - $421 - $6,682
136,357
kWh
$6,824
559
kW-months/year
$5,745
596
MMBtu
$13,992
5,305
gal
$8,808
-
$
$(-286)
-
$
$421
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost By-product Production