IAC logo
IAC Assessment: IC0029
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0029
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Corrugated Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 235,000
Annual Production 6,000 Thousand Feet
Production Hrs. Annual 4,798
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,806 3,776,692 kWh $0.04
Electricity Demand $155,500 13,225 kW-months/year $11.76
Electricity Fees $74,393 - $ -
Natural Gas $583,090 88,511 MMBtu $6.59
TOTAL ENERGY COSTS $903,289
RECOMMENDED SAVINGS* $390,604 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,888
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,907
Cost:
$3,610
- - - - $1,907 280 - - - - - - -
-
kWh
-
-
kW-months/year
$1,907
280
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$9,300
Cost:
$1,320
- - - - $9,300 1,360 - - - - - - -
-
kWh
-
-
kW-months/year
$9,300
1,360
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$10,646
Cost:
$900
- - - - $10,646 1,561 - - - - - - -
-
kWh
-
-
kW-months/year
$10,646
1,561
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,828
Cost:
$3,000
$14,332 304,958 $10,496 763 - - - - - - - - $14,332
304,958
kWh
$10,496
763
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,179
Cost:
$1,500
- - - - $14,179 2,079 - - - - - - -
-
kWh
-
-
kW-months/year
$14,179
2,079
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$36,712
Cost:
$36,036
- - - - $36,712 5,383 - - - - - - -
-
kWh
-
-
kW-months/year
$36,712
5,383
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,616
Cost:
$906
- - - - $1,616 237 - - - - - - -
-
kWh
-
-
kW-months/year
$1,616
237
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$18,000
Cost:
$3,280
- - $18,000 1,322 - - - - - - - - -
-
kWh
$18,000
1,322
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,753
Cost:
$49,560
$9,017 191,843 $6,602 480 - - $(-947) - - - $81 - $9,017
191,843
kWh
$6,602
480
kW-months/year
-
-
MMBtu
$(-947)
-
$
-
-
$
$81
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,519
Cost:
$20,549
$2,139 45,514 $1,566 114 - - $121 - - - $693 - $2,139
45,514
kWh
$1,566
114
kW-months/year
-
-
MMBtu
$121
-
$
-
-
$
$693
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,182
Cost:
$4,751
$391 8,313 $489 36 - - $278 - - - $24 - $391
8,313
kWh
$489
36
kW-months/year
-
-
MMBtu
$278
-
$
-
-
$
$24
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$962
Cost:
$2,112
$769 16,366 $193 14 - - - - - - - - $769
16,366
kWh
$193
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
13: 4.4260 MODIFY WORKLOAD Savings:
$150,000
Cost:
$32,000
- - - - - - $94,000 - $56,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$94,000
-
$
$56,000
-
$
-
-
$
14: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$102,000
Cost:
$8,500
- - - - - - - - $102,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$102,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$390,604
Cost:
$168,024
$26,648 566,994 $37,346 2,729 $74,360 10,900 $93,452 - $158,000 - $798 - $26,648
566,994
kWh
$37,346
2,729
kW-months/year
$74,360
10,900
MMBtu
$93,452
-
$
$158,000
-
$
$798
-
$
TOTAL IMPLEMENTED Savings:
$89,888
Cost:
$45,952
$14,332 304,958 $10,496 763 $65,060 9,540 - - - - - - $14,332
304,958
kWh
$10,496
763
kW-months/year
$65,060
9,540
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost