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IAC Assessment: IC0029
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IAC Assessment: IC0029
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Corrugated Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 235,000
Annual Production 6,000 Thousand Feet
Production Hrs. Annual 4,798
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,806 3,776,692 kWh $0.04
Electricity Demand $155,500 13,225 kW-months/year $11.76
Electricity Fees $74,393 - $ -
Natural Gas $583,090 88,511 MMBtu $6.59
TOTAL ENERGY COSTS $903,289
RECOMMENDED SAVINGS* $390,604 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $89,888
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,907
Cost:
$3,610
- - - - $1,907 280 - - - - - - -
-
kWh
-
-
kW-months/year
$1,907
280
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$9,300
Cost:
$1,320
- - - - $9,300 1,360 - - - - - - -
-
kWh
-
-
kW-months/year
$9,300
1,360
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$10,646
Cost:
$900
- - - - $10,646 1,561 - - - - - - -
-
kWh
-
-
kW-months/year
$10,646
1,561
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,828
Cost:
$3,000
$14,332 304,958 $10,496 763 - - - - - - - - $14,332
304,958
kWh
$10,496
763
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,179
Cost:
$1,500
- - - - $14,179 2,079 - - - - - - -
-
kWh
-
-
kW-months/year
$14,179
2,079
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$36,712
Cost:
$36,036
- - - - $36,712 5,383 - - - - - - -
-
kWh
-
-
kW-months/year
$36,712
5,383
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,616
Cost:
$906
- - - - $1,616 237 - - - - - - -
-
kWh
-
-
kW-months/year
$1,616
237
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$18,000
Cost:
$3,280
- - $18,000 1,322 - - - - - - - - -
-
kWh
$18,000
1,322
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,753
Cost:
$49,560
$9,017 191,843 $6,602 480 - - $(-947) - - - $81 - $9,017
191,843
kWh
$6,602
480
kW-months/year
-
-
MMBtu
$(-947)
-
$
-
-
$
$81
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,519
Cost:
$20,549
$2,139 45,514 $1,566 114 - - $121 - - - $693 - $2,139
45,514
kWh
$1,566
114
kW-months/year
-
-
MMBtu
$121
-
$
-
-
$
$693
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,182
Cost:
$4,751
$391 8,313 $489 36 - - $278 - - - $24 - $391
8,313
kWh
$489
36
kW-months/year
-
-
MMBtu
$278
-
$
-
-
$
$24
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$962
Cost:
$2,112
$769 16,366 $193 14 - - - - - - - - $769
16,366
kWh
$193
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
13: 4.426 MODIFY WORKLOAD Savings:
$150,000
Cost:
$32,000
- - - - - - $94,000 - $56,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$94,000
-
$
$56,000
-
$
-
-
$
14: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$102,000
Cost:
$8,500
- - - - - - - - $102,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$102,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$390,604
Cost:
$168,024
$26,648 566,994 $37,346 2,729 $74,360 10,900 $93,452 - $158,000 - $798 - $26,648
566,994
kWh
$37,346
2,729
kW-months/year
$74,360
10,900
MMBtu
$93,452
-
$
$158,000
-
$
$798
-
$
TOTAL IMPLEMENTED Savings:
$89,888
Cost:
$45,952
$14,332 304,958 $10,496 763 $65,060 9,540 - - - - - - $14,332
304,958
kWh
$10,496
763
kW-months/year
$65,060
9,540
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost