Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2002 |
| Principal Product | Grey and ductile iron castings |
| NAICS | n/a |
| SIC | 3321 - Gray And Ductile Iron Foundries |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 160 |
| Plant Area (Sq.Ft.) | 125,000 |
| Annual Production | 30,000 Tons |
| Production Hrs. Annual | 2,550 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $326,260 | 13,825,200 | kWh | $0.02 |
| Electricity Demand | $218,454 | 52,626 | kW-months/year | $4.15 |
| Electricity Fees | $6,120 | - | $ | - |
| Natural Gas | $353,939 | 48,967 | MMBtu | $7.23 |
| TOTAL ENERGY COSTS | $1,028,143 | |||
| RECOMMENDED SAVINGS* | $237,539 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $40,079 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $15,703 Cost: $10,800 |
$12,696 | 529,005 | $3,007 | 145 | - | - | - | - | - | - | - | - |
$12,696 529,005 kWh |
$3,007 145 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES |
Savings: $1,312 Cost: $3,338 |
$204 | 8,514 | $1,108 | 267 | - | - | - | - | - | - | - | - |
$204 8,514 kWh |
$1,108 267 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,544 Cost: $57,230 |
$2,826 | 117,739 | $2,299 | 554 | - | - | $(-408) | - | $(-173) | - | - | - |
$2,826 117,739 kWh |
$2,299 554 kW-months/year |
- - MMBtu |
$(-408) - $ |
$(-173) - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $924 Cost: $12,002 |
$449 | 18,699 | $372 | 90 | - | - | $5 | - | $98 | - | - | - |
$449 18,699 kWh |
$372 90 kW-months/year |
- - MMBtu |
$5 - $ |
$98 - $ |
- - Tgal |
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| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,264 Cost: $2,894 |
$312 | 12,982 | $74 | 18 | - | - | $520 | - | $358 | - | - | - |
$312 12,982 kWh |
$74 18 kW-months/year |
- - MMBtu |
$520 - $ |
$358 - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER |
Savings: $21,800 Cost: $3,080 |
- | - | $21,800 | 5,262 | - | - | - | - | - | - | - | - |
- - kWh |
$21,800 5,262 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING |
Savings: $9,652 Cost: $16,500 |
- | - | - | - | $9,652 | 1,335 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$9,652 1,335 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $36,439 Cost: $18,900 |
- | - | - | - | $36,439 | 5,040 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$36,439 5,040 MMBtu |
- - $ |
- - $ |
- - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $96,700 Cost: $195,000 |
- | - | - | - | $96,700 | 14,535 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$96,700 14,535 MMBtu |
- - $ |
- - $ |
- - Tgal |
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| 10: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $49,201 Cost: $45,000 |
$(-107) | (-4,456) | $(-444) | (-107) | - | - | $50,042 | - | - | - | $(-290) | - |
$(-107) (-4,456) kWh |
$(-444) (-107) kW-months/year |
- - MMBtu |
$50,042 - $ |
- - $ |
$(-290) - Tgal |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $237,539 Cost: $364,744 |
$16,380 | 682,483 | $28,216 | 6,229 | $142,791 | 20,910 | $50,159 | - | $283 | - | $(-290) | - | $16,380 682,483 kWh |
$28,216 6,229 kW-months/year |
$142,791 20,910 MMBtu |
$50,159 - $ |
$283 - $ |
$(-290) - Tgal |
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| TOTAL IMPLEMENTED |
Savings: $40,079 Cost: $20,112 |
$13,212 | 550,501 | $25,989 | 5,692 | - | - | $520 | - | $358 | - | - | - | $13,212 550,501 kWh |
$25,989 5,692 kW-months/year |
- - MMBtu |
$520 - $ |
$358 - $ |
- - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||