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IAC Assessment: IC0034
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IAC Assessment: IC0034
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IAC Center University of Illinois, Chicago
Assessment Year 2002
Principal Product Trade Bindery
NAICS n/a
SIC 2789 - Bookbinding And Related Work
Sales $5,000,000-$10,000,000
# of Employees 87
Plant Area (Sq.Ft.) 80,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,301 840,366 kWh $0.04
Electricity Demand $8,538 2,468 kW-months/year $3.46
Electricity Fees $24,104 - $ -
Natural Gas $40,524 4,572 MMBtu $8.86
TOTAL ENERGY COSTS $65,512
RECOMMENDED SAVINGS* $43,909 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,566
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,466
Cost:
$800
$2,245 34,016 $221 64 - - - - - - $2,245
34,016
kWh
$221
64
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,405
Cost:
$30,975
$14,448 218,912 $1,038 300 - - $(-759) - $(-322) - $14,448
218,912
kWh
$1,038
300
kW-months/year
-
-
MMBtu
$(-759)
-
$
$(-322)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,990
Cost:
$8,449
$2,407 36,477 $173 50 - - $128 - $282 - $2,407
36,477
kWh
$173
50
kW-months/year
-
-
MMBtu
$128
-
$
$282
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,772
Cost:
$7,610
$6,336 65,998 $436 98 - - - - - - $6,336
65,998
kWh
$436
98
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$677
Cost:
-
$573 8,689 $104 30 - - - - - - $573
8,689
kWh
$104
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$5,715
Cost:
$18,850
- - - - $5,715 645 - - - - -
-
kWh
-
-
kW-months/year
$5,715
645
MMBtu
-
-
$
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$461
Cost:
$581
- - - - $461 52 - - - - -
-
kWh
-
-
kW-months/year
$461
52
MMBtu
-
-
$
-
-
$
08: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$10,423
Cost:
-
- - - - - - $10,400 - $23 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,400
-
$
$23
-
$
TOTAL RECOMMENDED Savings:
$43,909
Cost:
$67,265
$26,009 364,092 $1,972 542 $6,176 697 $9,769 - $(-17) - $26,009
364,092
kWh
$1,972
542
kW-months/year
$6,176
697
MMBtu
$9,769
-
$
$(-17)
-
$
TOTAL IMPLEMENTED Savings:
$13,566
Cost:
$800
$2,818 42,705 $325 94 - - $10,400 - $23 - $2,818
42,705
kWh
$325
94
kW-months/year
-
-
MMBtu
$10,400
-
$
$23
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost