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IAC Assessment: IC0053
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IAC Assessment: IC0053
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Corrugated Sheets
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 36
Plant Area (Sq.Ft.) 107,000
Annual Production 107 Thousand Feet
Production Hrs. Annual 6,500
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $182,446 2,798,121 kWh $0.07
Electricity Demand $24,224 6,655 kW-months/year $3.64
Electricity Fees $727 - $ -
Natural Gas $110,063 43,660 MMBtu $2.52
TOTAL ENERGY COSTS $549,806
RECOMMENDED SAVINGS* $315,968 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $276,874
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,095
Cost:
$5,808
$1,297 19,913 $304 85 - - - - $10 - $484 - $1,297
19,913
kWh
$304
85
kW-months/year
-
-
MMBtu
-
-
Tgal
$10
-
$
$484
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$950
Cost:
$2,090
$787 12,103 $80 22 - - - - - - $83 - $787
12,103
kWh
$80
22
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$83
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$961
Cost:
$1,069
$473 7,274 $488 134 - - - - - - - - $473
7,274
kWh
$488
134
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,526
Cost:
$2,954
$4,102 63,106 $424 117 - - - - - - - - $4,102
63,106
kWh
$424
117
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,409
Cost:
-
$1,244 19,142 $165 45 - - - - - - - - $1,244
19,142
kWh
$165
45
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$10,710
Cost:
$2,925
- - - - $10,710 3,206 - - - - - - -
-
kWh
-
-
kW-months/year
$10,710
3,206
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$392
Cost:
$849
- - - - $392 159 - - - - - - -
-
kWh
-
-
kW-months/year
$392
159
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,772
Cost:
$4,314
- - - - $1,772 717 - - - - - - -
-
kWh
-
-
kW-months/year
$1,772
717
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$5,011
Cost:
$30,665
$4,541 69,862 $470 129 - - - - - - - - $4,541
69,862
kWh
$470
129
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,908
Cost:
$44,545
$15,184 233,597 $1,570 431 - - - - $810 - $344 - $15,184
233,597
kWh
$1,570
431
kW-months/year
-
-
MMBtu
-
-
Tgal
$810
-
$
$344
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$8,604
Cost:
$13,918
- - - - - - $8,604 1,200,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,604
1,200,000
Tgal
-
-
$
-
-
$
12: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$261,630
Cost:
$35,000
- - - - - - - - $261,630 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$261,630
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$315,968
Cost:
$144,137
$27,628 424,997 $3,501 963 $12,874 4,082 $8,604 1,200,000 $262,450 - $911 - $27,628
424,997
kWh
$3,501
963
kW-months/year
$12,874
4,082
MMBtu
$8,604
1,200,000
Tgal
$262,450
-
$
$911
-
$
TOTAL IMPLEMENTED Savings:
$276,874
Cost:
$44,157
$1,717 26,416 $653 179 $12,874 4,082 - - $261,630 - - - $1,717
26,416
kWh
$653
179
kW-months/year
$12,874
4,082
MMBtu
-
-
Tgal
$261,630
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost