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IAC Assessment: IC0056
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IAC Assessment: IC0056
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Organic Pigments
NAICS 325130 - Synthetic Dye and Pigment Manufacturing
SIC 2865 - Cyclic Crudes And Intermediates
Sales $10,000,000-$50,000,000
# of Employees 156
Plant Area (Sq.Ft.) 70,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,051,703 16,786,499 kWh $0.06
Electricity Demand $134,350 35,922 kW-months/year $3.74
Electricity Fees $23,568 - $ -
Natural Gas $263,687 60,156 MMBtu $4.38
TOTAL ENERGY COSTS $1,473,308
RECOMMENDED SAVINGS* $58,967 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,010
Cost:
$16,443
$5,493 87,123 $442 119 - - $976 - $99 - $5,493
87,123
kWh
$442
119
kW-months/year
-
-
MMBtu
$976
-
$
$99
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,363
Cost:
$23,600
$10,508 166,790 $855 229 - - - - - - $10,508
166,790
kWh
$855
229
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$949
Cost:
$3,982
$670 10,647 $209 56 - - $70 - - - $670
10,647
kWh
$209
56
kW-months/year
-
-
MMBtu
$70
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,063
Cost:
$400
$1,846 29,310 $217 57 - - - - - - $1,846
29,310
kWh
$217
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,571
Cost:
$5,107
$4,094 64,981 $477 127 - - - - - - $4,094
64,981
kWh
$477
127
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$17,396
Cost:
$3,500
- - - - $17,396 2,815 - - - - -
-
kWh
-
-
kW-months/year
$17,396
2,815
MMBtu
-
-
$
-
-
$
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$7,043
Cost:
$3,000
- - - - $7,043 1,619 - - - - -
-
kWh
-
-
kW-months/year
$7,043
1,619
MMBtu
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,180
Cost:
$4,206
- - - - $3,180 730 - - - - -
-
kWh
-
-
kW-months/year
$3,180
730
MMBtu
-
-
$
-
-
$
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,770
Cost:
$2,052
- - - - $1,770 406 - - - - -
-
kWh
-
-
kW-months/year
$1,770
406
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,293
Cost:
$683
- - - - $2,293 527 - - - - -
-
kWh
-
-
kW-months/year
$2,293
527
MMBtu
-
-
$
-
-
$
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,329
Cost:
$400
- - - - $1,329 306 - - - - -
-
kWh
-
-
kW-months/year
$1,329
306
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$58,967
Cost:
$63,373
$22,611 358,851 $2,200 588 $33,011 6,403 $1,046 - $99 - $22,611
358,851
kWh
$2,200
588
kW-months/year
$33,011
6,403
MMBtu
$1,046
-
$
$99
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost