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IAC Assessment: IC0057
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IAC Assessment: IC0057
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Axles, Yolks and Shafts
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 76
Plant Area (Sq.Ft.) 113,355
Annual Production 30,842,000 Pounds
Production Hrs. Annual 4,080
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,378 2,587,277 kWh $0.05
Electricity Demand $32,344 9,321 kW-months/year $3.47
Electricity Fees $24,753 - $ -
Natural Gas $311,972 79,787 MMBtu $3.91
TOTAL ENERGY COSTS $511,699
RECOMMENDED SAVINGS* $30,718 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,069
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,372
Cost:
$9,932
$1,697 28,231 $464 133 - - $2 - $209 - $1,697
28,231
kWh
$464
133
kW-months/year
-
-
MMBtu
$2
-
$
$209
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,389
Cost:
$6,391
$1,137 18,944 $252 73 - - - - - - $1,137
18,944
kWh
$252
73
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,069
Cost:
$2,300
$2,625 43,765 $444 129 - - - - - - $2,625
43,765
kWh
$444
129
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,213
Cost:
$127,200
- - - - $14,213 3,635 - - - - -
-
kWh
-
-
kW-months/year
$14,213
3,635
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,675
Cost:
$43,955
$8,681 144,865 $1,477 426 - - $(-270) - $(-213) - $8,681
144,865
kWh
$1,477
426
kW-months/year
-
-
MMBtu
$(-270)
-
$
$(-213)
-
$
TOTAL RECOMMENDED Savings:
$30,718
Cost:
$189,778
$14,140 235,805 $2,637 761 $14,213 3,635 $(-268) - $(-4) - $14,140
235,805
kWh
$2,637
761
kW-months/year
$14,213
3,635
MMBtu
$(-268)
-
$
$(-4)
-
$
TOTAL IMPLEMENTED Savings:
$3,069
Cost:
$2,300
$2,625 43,765 $444 129 - - - - - - $2,625
43,765
kWh
$444
129
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost