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IAC Assessment: IC0063
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IAC Assessment: IC0063
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Ground Engaging Tools
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $100,000,000-$500,000,000
# of Employees 254
Plant Area (Sq.Ft.) 246,528
Annual Production 42,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,027 5,606,340 kWh $0.04
Electricity Demand $123,648 12,813 kW-months/year $9.65
Electricity Fees $39,330 - $ -
Natural Gas $1,122,521 194,691 MMBtu $5.77
TOTAL ENERGY COSTS $1,537,677
RECOMMENDED SAVINGS* $128,356 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,076
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,654
Cost:
$50,275
$24,377 641,486 $17,219 1,258 - - $(-443) - $501 - $24,377
641,486
kWh
$17,219
1,258
kW-months/year
-
-
MMBtu
$(-443)
-
$
$501
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,141
Cost:
$4,800
$5,941 156,375 $4,200 307 - - - - - - $5,941
156,375
kWh
$4,200
307
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,935
Cost:
-
$3,479 91,510 $2,456 180 - - - - - - $3,479
91,510
kWh
$2,456
180
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$21,835
Cost:
$62,344
$8,407 221,246 $13,428 981 - - - - - - $8,407
221,246
kWh
$13,428
981
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,633
Cost:
$15,965
$1,334 35,102 $3,299 241 - - - - - - $1,334
35,102
kWh
$3,299
241
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$36,807
Cost:
$250,000
- - - - $36,807 6,379 - - - - -
-
kWh
-
-
kW-months/year
$36,807
6,379
MMBtu
-
-
$
-
-
$
07: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$7,351
Cost:
$24,365
- - - - $7,351 1,274 - - - - -
-
kWh
-
-
kW-months/year
$7,351
1,274
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$128,356
Cost:
$407,749
$43,538 1,145,719 $40,602 2,967 $44,158 7,653 $(-443) - $501 - $43,538
1,145,719
kWh
$40,602
2,967
kW-months/year
$44,158
7,653
MMBtu
$(-443)
-
$
$501
-
$
TOTAL IMPLEMENTED Savings:
$16,076
Cost:
$4,800
$9,420 247,885 $6,656 487 - - - - - - $9,420
247,885
kWh
$6,656
487
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost