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IAC Assessment: IC0064
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IAC Assessment: IC0064
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Ground Engaging Tools
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 56
Plant Area (Sq.Ft.) 104,061
Annual Production 64,800,000 Pounds
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $188,281 4,775,774 kWh $0.04
Electricity Demand $105,330 10,915 kW-months/year $9.65
Electricity Fees $33,503 - $ -
Natural Gas $1,317,745 228,548 MMBtu $5.77
TOTAL ENERGY COSTS $1,652,403
RECOMMENDED SAVINGS* $65,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,084
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,915
Cost:
$20,915
$10,490 276,061 $7,411 74 - - $(-219) - $233 - $10,490
276,061
kWh
$7,411
74
kW-months/year
-
-
MMBtu
$(-219)
-
$
$233
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,084
Cost:
$36,178
$4,294 112,999 $2,790 204 - - - - - - $4,294
112,999
kWh
$2,790
204
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$17,626
Cost:
$2,500
- - - - $23,144 4,011 $(-5,518) - - - -
-
kWh
-
-
kW-months/year
$23,144
4,011
MMBtu
$(-5,518)
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,718
Cost:
$8,856
$2,718 71,523 - - - - - - - - $2,718
71,523
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,210
Cost:
$85,743
$7,968 209,700 $12,242 894 - - - - - - $7,968
209,700
kWh
$12,242
894
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$65,553
Cost:
$154,192
$25,470 670,283 $22,443 1,172 $23,144 4,011 $(-5,737) - $233 - $25,470
670,283
kWh
$22,443
1,172
kW-months/year
$23,144
4,011
MMBtu
$(-5,737)
-
$
$233
-
$
TOTAL IMPLEMENTED Savings:
$7,084
Cost:
$36,178
$4,294 112,999 $2,790 204 - - - - - - $4,294
112,999
kWh
$2,790
204
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost