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IAC Assessment: IC0065
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IAC Assessment: IC0065
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Fence and Sign Posts
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 256,000
Annual Production 120,000 Tons
Production Hrs. Annual 4,256
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $953,228 15,897,323 kWh $0.06
Electricity Demand $168,229 44,981 kW-months/year $3.74
Electricity Fees $10,049 - $ -
Natural Gas $1,135,386 306,043 MMBtu $3.71
TOTAL ENERGY COSTS $2,281,942
RECOMMENDED SAVINGS* $504,237 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $255,326
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$38,692
Cost:
$7,174
- - - - $38,692 10,429 - - - - -
-
kWh
-
-
kW-months/year
$38,692
10,429
MMBtu
-
-
$
-
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$243,209
Cost:
$1,400,000
- - - - $243,209 65,555 - - - - -
-
kWh
-
-
kW-months/year
$243,209
65,555
MMBtu
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,757
Cost:
$516
- - - - $2,757 743 - - - - -
-
kWh
-
-
kW-months/year
$2,757
743
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,168
Cost:
$68,925
$15,151 252,512 $2,663 712 - - $(-892) - $246 - $15,151
252,512
kWh
$2,663
712
kW-months/year
-
-
MMBtu
$(-892)
-
$
$246
-
$
05: 4.446 AUTOMATE FINISHING PROCESS Savings:
$189,440
Cost:
$29,000
- - - - - - $189,440 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$189,440
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,360
Cost:
$13,999
$7,964 132,749 $1,396 375 - - - - - - $7,964
132,749
kWh
$1,396
375
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,611
Cost:
$3,488
$3,243 54,050 $368 98 - - - - - - $3,243
54,050
kWh
$368
98
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$504,237
Cost:
$1,523,102
$26,358 439,311 $4,427 1,185 $284,658 76,727 $188,548 - $246 - $26,358
439,311
kWh
$4,427
1,185
kW-months/year
$284,658
76,727
MMBtu
$188,548
-
$
$246
-
$
TOTAL IMPLEMENTED Savings:
$255,326
Cost:
$1,414,515
$7,964 132,749 $1,396 375 $245,966 66,298 - - - - $7,964
132,749
kWh
$1,396
375
kW-months/year
$245,966
66,298
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost