IAC logo
IAC Assessment: IC0065
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0065
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Fence and Sign Posts
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 256,000
Annual Production 120,000 Tons
Production Hrs. Annual 4,256
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $953,228 15,897,323 kWh $0.06
Electricity Demand $168,229 44,981 kW-months/year $3.74
Electricity Fees $10,049 - $ -
Natural Gas $1,135,386 306,043 MMBtu $3.71
TOTAL ENERGY COSTS $2,281,942
RECOMMENDED SAVINGS* $504,237 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $255,326
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$38,692
Cost:
$7,174
- - - - $38,692 10,429 - - - - -
-
kWh
-
-
kW-months/year
$38,692
10,429
MMBtu
-
-
$
-
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$243,209
Cost:
$1,400,000
- - - - $243,209 65,555 - - - - -
-
kWh
-
-
kW-months/year
$243,209
65,555
MMBtu
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,757
Cost:
$516
- - - - $2,757 743 - - - - -
-
kWh
-
-
kW-months/year
$2,757
743
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,168
Cost:
$68,925
$15,151 252,512 $2,663 712 - - $(-892) - $246 - $15,151
252,512
kWh
$2,663
712
kW-months/year
-
-
MMBtu
$(-892)
-
$
$246
-
$
05: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$189,440
Cost:
$29,000
- - - - - - $189,440 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$189,440
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,360
Cost:
$13,999
$7,964 132,749 $1,396 375 - - - - - - $7,964
132,749
kWh
$1,396
375
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,611
Cost:
$3,488
$3,243 54,050 $368 98 - - - - - - $3,243
54,050
kWh
$368
98
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$504,237
Cost:
$1,523,102
$26,358 439,311 $4,427 1,185 $284,658 76,727 $188,548 - $246 - $26,358
439,311
kWh
$4,427
1,185
kW-months/year
$284,658
76,727
MMBtu
$188,548
-
$
$246
-
$
TOTAL IMPLEMENTED Savings:
$255,326
Cost:
$1,414,515
$7,964 132,749 $1,396 375 $245,966 66,298 - - - - $7,964
132,749
kWh
$1,396
375
kW-months/year
$245,966
66,298
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost