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IAC Assessment: IC0067
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IAC Assessment: IC0067
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Gears
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 130,000
Annual Production 2,000 Pieces
Production Hrs. Annual 5,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $146,409 4,938,434 kWh $0.03
Electricity Demand $37,851 10,767 kW-months/year $3.52
Electricity Fees $156,271 - $ -
Natural Gas $164,204 34,706 MMBtu $4.73
TOTAL ENERGY COSTS $580,500
RECOMMENDED SAVINGS* $78,438 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,640
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,779
Cost:
$2,600
$8,125 135,401 $654 186 - - - - - - - - $8,125
135,401
kWh
$654
186
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,485
Cost:
-
$3,070 51,165 $415 118 - - - - - - - - $3,070
51,165
kWh
$415
118
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,567
Cost:
$29,205
$7,040 117,334 $936 266 - - - - $(-436) - $27 - $7,040
117,334
kWh
$936
266
kW-months/year
-
-
MMBtu
-
-
gal
$(-436)
-
$
$27
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,441
Cost:
$72,201
$12,700 211,657 $2,101 597 - - - - $334 - $2,306 - $12,700
211,657
kWh
$2,101
597
kW-months/year
-
-
MMBtu
-
-
gal
$334
-
$
$2,306
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,742
Cost:
$4,527
$1,684 28,068 $58 16 - - - - - - - - $1,684
28,068
kWh
$58
16
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,376
Cost:
-
- - - - $1,376 291 - - - - - - -
-
kWh
-
-
kW-months/year
$1,376
291
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,728
Cost:
$19,284
- - - - $10,728 2,268 - - - - - - -
-
kWh
-
-
kW-months/year
$10,728
2,268
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$13,670
Cost:
-
$13,670 227,840 - - - - - - - - - - $13,670
227,840
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$13,650
Cost:
$2,107
- - - - - - $13,650 3,900 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,650
3,900
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$78,438
Cost:
$129,924
$46,289 771,465 $4,164 1,183 $12,104 2,559 $13,650 3,900 $(-102) - $2,333 - $46,289
771,465
kWh
$4,164
1,183
kW-months/year
$12,104
2,559
MMBtu
$13,650
3,900
gal
$(-102)
-
$
$2,333
-
$
TOTAL IMPLEMENTED Savings:
$13,640
Cost:
$2,600
$11,195 186,566 $1,069 304 $1,376 291 - - - - - - $11,195
186,566
kWh
$1,069
304
kW-months/year
$1,376
291
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost