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IAC Assessment: IC0069
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IAC Assessment: IC0069
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IAC Center University of Illinois, Chicago
Assessment Year 2003
Principal Product Resin, Colorant and Refinished Paint
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 302,000
Annual Production 6,000 Thousand Gallons
Production Hrs. Annual 6,120
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $179,330 5,927,925 kWh $0.03
Electricity Demand $46,076 12,834 kW-months/year $3.59
Electricity Fees $187,098 - $ -
Natural Gas $185,728 39,343 MMBtu $4.72
TOTAL ENERGY COSTS $740,996
RECOMMENDED SAVINGS* $72,801 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,358
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,411
Cost:
$2,200
$11,125 182,396 $1,286 358 - - - - $11,125
182,396
kWh
$1,286
358
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,983
Cost:
$8,812
- - - - $4,983 1,077 - - -
-
kWh
-
-
kW-months/year
$4,983
1,077
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,894
Cost:
$5,280
- - - - $1,894 409 - - -
-
kWh
-
-
kW-months/year
$1,894
409
MMBtu
-
-
$
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$10,894
Cost:
$10,560
- - - - $10,894 2,353 - - -
-
kWh
-
-
kW-months/year
$10,894
2,353
MMBtu
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,176
Cost:
$341
- - - - $6,176 1,334 - - -
-
kWh
-
-
kW-months/year
$6,176
1,334
MMBtu
-
-
$
06: 2.5194 REDESIGN PROCESS Savings:
$579
Cost:
$1,984
$519 8,491 $60 17 - - - - $519
8,491
kWh
$60
17
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,246
Cost:
$26,552
$(-832) (-13,637) $(-192) (-53) $5,675 1,226 $(-405) - $(-832)
(-13,637)
kWh
$(-192)
(-53)
kW-months/year
$5,675
1,226
MMBtu
$(-405)
-
$
08: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$31,618
Cost:
$251,040
- - - - $31,618 6,829 - - -
-
kWh
-
-
kW-months/year
$31,618
6,829
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$72,801
Cost:
$306,769
$10,812 177,250 $1,154 322 $61,240 13,228 $(-405) - $10,812
177,250
kWh
$1,154
322
kW-months/year
$61,240
13,228
MMBtu
$(-405)
-
$
TOTAL IMPLEMENTED Savings:
$36,358
Cost:
$27,193
$11,125 182,396 $1,286 358 $23,947 5,173 - - $11,125
182,396
kWh
$1,286
358
kW-months/year
$23,947
5,173
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes