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IAC Assessment: IC0076
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IAC Assessment: IC0076
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Swiss Cheese
NAICS 311513 - Cheese Manufacturing
SIC 2022 - Cheese, Natural And Processed
Sales $50,000,000-$100,000,000
# of Employees 82
Plant Area (Sq.Ft.) 68,404
Annual Production 37,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $270,425 9,760,704 kWh $0.03
Electricity Demand $57,741 15,158 kW-months/year $3.81
Electricity Fees $239,344 - $ -
Natural Gas $1,138,127 233,540 MMBtu $4.87
TOTAL ENERGY COSTS $1,705,637
RECOMMENDED SAVINGS* $88,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,511
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$39,009
Cost:
$67,300
- - - - $39,009 8,010 - - - - -
-
kWh
-
-
kW-months/year
$39,009
8,010
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$13,524
Cost:
$49,376
- - - - $13,524 2,777 - - - - -
-
kWh
-
-
kW-months/year
$13,524
2,777
MMBtu
-
-
$
-
-
$
03: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$1,539
Cost:
$364
- - - - $1,539 316 - - - - -
-
kWh
-
-
kW-months/year
$1,539
316
MMBtu
-
-
$
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,133
Cost:
$2,700
- - - - $2,133 438 - - - - -
-
kWh
-
-
kW-months/year
$2,133
438
MMBtu
-
-
$
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$346
Cost:
$736
- - - - $346 71 - - - - -
-
kWh
-
-
kW-months/year
$346
71
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,310
Cost:
$39,933
$10,519 202,295 $1,056 277 - - $1,830 - $905 - $10,519
202,295
kWh
$1,056
277
kW-months/year
-
-
MMBtu
$1,830
-
$
$905
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,259
Cost:
$13,444
$4,807 92,310 $604 157 - - $144 - $704 - $4,807
92,310
kWh
$604
157
kW-months/year
-
-
MMBtu
$144
-
$
$704
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,168
Cost:
$7,933
$5,049 97,097 $119 32 - - - - - - $5,049
97,097
kWh
$119
32
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$333
Cost:
$501
$64 1,226 $6 2 - - $122 - $141 - $64
1,226
kWh
$6
2
kW-months/year
-
-
MMBtu
$122
-
$
$141
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,261
Cost:
$5,660
$1,777 34,085 $484 127 - - - - - - $1,777
34,085
kWh
$484
127
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$848
Cost:
-
$771 14,832 $77 20 - - - - - - $771
14,832
kWh
$77
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,820
Cost:
$1,000
$2,562 49,274 $258 68 - - - - - - $2,562
49,274
kWh
$258
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$88,550
Cost:
$188,947
$25,549 491,119 $2,604 683 $56,551 11,612 $2,096 - $1,750 - $25,549
491,119
kWh
$2,604
683
kW-months/year
$56,551
11,612
MMBtu
$2,096
-
$
$1,750
-
$
TOTAL IMPLEMENTED Savings:
$32,511
Cost:
$80,849
$14,195 272,766 $1,465 384 $16,003 3,286 $144 - $704 - $14,195
272,766
kWh
$1,465
384
kW-months/year
$16,003
3,286
MMBtu
$144
-
$
$704
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost