Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Brake Parts |
| NAICS | 336510 - Railroad Rolling Stock Manufacturing |
| SIC | 3531 - Construction Machinery |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 85 |
| Plant Area (Sq.Ft.) | 450,000 |
| Annual Production | 175,000 Pieces |
| Production Hrs. Annual | 3,920 |
| Location (State) | MI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $200,200 | 3,967,633 | kWh | $0.05 |
| Electricity Demand | $116,772 | 10,429 | kW-months/year | $11.20 |
| Electricity Fees | $17,960 | - | $ | - |
| Natural Gas | $170,105 | 29,944 | MMBtu | $5.68 |
| TOTAL ENERGY COSTS | $511,668 | |||
| RECOMMENDED SAVINGS* | $145,508 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $117,212 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | Tgal | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,301 Cost: $900 |
$1,330 | 63,380 | $971 | 90 | - | - | - | - | - | - | - | - | - | - |
$1,330 63,380 kWh |
$971 90 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $5,280 Cost: $10,420 |
$5,280 | 251,439 | - | - | - | - | - | - | - | - | - | - | - | - |
$5,280 251,439 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,046 Cost: - |
$605 | 28,814 | $441 | 41 | - | - | - | - | - | - | - | - | - | - |
$605 28,814 kWh |
$441 41 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK |
Savings: $40,931 Cost: $95,360 |
- | - | - | - | $40,689 | 7,765 | - | - | - | - | - | - | $242 | - |
- - kWh |
- - kW-months/year |
$40,689 7,765 MMBtu |
- - $ |
- - $ |
- - $ |
$242 - Tgal |
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| 05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $3,354 Cost: $2,640 |
- | - | - | - | $3,354 | 640 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,354 640 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2211 USE OPTIMUM TEMPERATURE |
Savings: $24,757 Cost: $53,496 |
$(-563) | (-27,102) | $(-811) | (-75) | $26,719 | 4,348 | $(-588) | - | - | - | - | - | - | - |
$(-563) (-27,102) kWh |
$(-811) (-75) kW-months/year |
$26,719 4,348 MMBtu |
$(-588) - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2211 USE OPTIMUM TEMPERATURE |
Savings: $62,610 Cost: $35,948 |
- | - | - | - | $77,610 | 14,811 | - | - | $(-15,000) | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$77,610 14,811 MMBtu |
- - $ |
$(-15,000) - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS |
Savings: $377 Cost: $1,384 |
- | - | - | - | $377 | 72 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$377 72 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES |
Savings: $1,154 Cost: $10,967 |
- | - | - | - | $1,154 | 220 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,154 220 MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $2,008 Cost: $11,878 |
$552 | 26,141 | $855 | 80 | - | - | $122 | - | - | - | $479 | - | - | - |
$552 26,141 kWh |
$855 80 kW-months/year |
- - MMBtu |
$122 - $ |
- - $ |
$479 - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $413 Cost: $1,540 |
$126 | 6,037 | $199 | 18 | - | - | - | - | - | - | $88 | - | - | - |
$126 6,037 kWh |
$199 18 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
$88 - $ |
- - Tgal |
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| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $787 Cost: $896 |
$59 | 2,821 | $42 | 4 | - | - | $264 | - | - | - | $422 | - | - | - |
$59 2,821 kWh |
$42 4 kW-months/year |
- - MMBtu |
$264 - $ |
- - $ |
$422 - $ |
- - Tgal |
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| 13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $232 Cost: $49 |
$90 | 4,281 | $142 | 13 | - | - | - | - | - | - | - | - | - | - |
$90 4,281 kWh |
$142 13 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
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| 14: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $258 Cost: - |
$100 | 4,766 | $158 | 15 | - | - | - | - | - | - | - | - | - | - |
$100 4,766 kWh |
$158 15 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
- - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $145,508 Cost: $225,478 |
$7,579 | 360,577 | $1,997 | 186 | $149,903 | 27,856 | $(-202) | - | $(-15,000) | - | $989 | - | $242 | - | $7,579 360,577 kWh |
$1,997 186 kW-months/year |
$149,903 27,856 MMBtu |
$(-202) - $ |
$(-15,000) - $ |
$989 - $ |
$242 - Tgal |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $117,212 Cost: $147,753 |
$7,590 | 361,538 | $1,953 | 181 | $121,653 | 23,216 | $264 | - | $(-15,000) | - | $510 | - | $242 | - | $7,590 361,538 kWh |
$1,953 181 kW-months/year |
$121,653 23,216 MMBtu |
$264 - $ |
$(-15,000) - $ |
$510 - $ |
$242 - Tgal |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | $ | Tgal | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Administrative Changes | Ancillary Material Cost | Water Consumption | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||