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IAC Assessment: IC0088
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IAC Assessment: IC0088
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Metal Stampings and Fabrications
NAICS 333514 - Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales <$500,000
# of Employees 70
Plant Area (Sq.Ft.) 45,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 2,859
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,013 707,184 kWh $0.04
Electricity Demand $13,641 3,286 kW-months/year $4.15
Electricity Fees $20,063 - $ -
Natural Gas $19,286 2,431 MMBtu $7.93
TOTAL ENERGY COSTS $80,003
RECOMMENDED SAVINGS* $12,871 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,664
Cost:
-
- - - - $2,664 336 - - - - -
-
kWh
-
-
kW-months/year
$2,664
336
MMBtu
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,571
Cost:
$20,087
$2,851 44,565 $720 171 - - - - - - $2,851
44,565
kWh
$720
171
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,563
Cost:
$459
$1,227 19,196 $336 81 - - - - - - $1,227
19,196
kWh
$336
81
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$3,021
Cost:
$21,693
$1,760 27,469 $484 116 - - $89 - $688 - $1,760
27,469
kWh
$484
116
kW-months/year
-
-
MMBtu
$89
-
$
$688
-
$
05: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$505
Cost:
$1,420
$262 4,100 $23 6 - - $89 - $131 - $262
4,100
kWh
$23
6
kW-months/year
-
-
MMBtu
$89
-
$
$131
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,547
Cost:
$400
$1,216 18,982 $331 80 - - - - - - $1,216
18,982
kWh
$331
80
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,871
Cost:
$44,059
$7,316 114,312 $1,894 454 $2,664 336 $178 - $819 - $7,316
114,312
kWh
$1,894
454
kW-months/year
$2,664
336
MMBtu
$178
-
$
$819
-
$
TOTAL IMPLEMENTED Savings:
$5,774
Cost:
$859
$2,443 38,178 $667 161 $2,664 336 - - - - $2,443
38,178
kWh
$667
161
kW-months/year
$2,664
336
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost