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IAC Assessment: IC0090
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IAC Assessment: IC0090
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IAC Center University of Illinois, Chicago
Assessment Year 2004
Principal Product Powdered Metal Parts
NAICS 332215 - Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 110,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 6,874
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $699,271 27,900,000 kWh $0.03
Electricity Demand $422,203 60,348 kW-months/year $7.00
Electricity Fees $37,881 - $ -
Natural Gas $75,780 98,353 MMBtu $0.77
TOTAL ENERGY COSTS $1,235,135
RECOMMENDED SAVINGS* $40,574 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,437
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$17,317
Cost:
-
- - - - $17,317 2,047 - - - - -
-
kWh
-
-
kW-months/year
$17,317
2,047
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,918
Cost:
$300
$2,918 56,408 $1,000 99 - - - - - - $2,918
56,408
kWh
$1,000
99
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,932
Cost:
$425
$5,144 98,714 $1,788 177 - - - - - - $5,144
98,714
kWh
$1,788
177
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,643
Cost:
$9,400
$1,966 37,903 $677 67 - - - - - - $1,966
37,903
kWh
$677
67
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$559
Cost:
$77
$418 8,143 $141 14 - - - - - - $418
8,143
kWh
$141
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,205
Cost:
$30,427
$5,847 73,236 $1,736 172 - - $332 - $1,290 - $5,847
73,236
kWh
$1,736
172
kW-months/year
-
-
MMBtu
$332
-
$
$1,290
-
$
TOTAL RECOMMENDED Savings:
$40,574
Cost:
$40,629
$16,293 274,404 $5,342 529 $17,317 2,047 $332 - $1,290 - $16,293
274,404
kWh
$5,342
529
kW-months/year
$17,317
2,047
MMBtu
$332
-
$
$1,290
-
$
TOTAL IMPLEMENTED Savings:
$24,437
Cost:
$9,777
$5,302 102,454 $1,818 180 $17,317 2,047 - - - - $5,302
102,454
kWh
$1,818
180
kW-months/year
$17,317
2,047
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost