IAC logo
IAC Assessment: IC0099
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0099
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Road Construction Equipment, Automotive Lenses, and Caster Wheels
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 125,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,144
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $352,756 6,059,019 kWh $0.06
Electricity Demand $63,629 14,372 kW-months/year $4.43
Electricity Fees $6,437 - $ -
Natural Gas $32,110 4,256 MMBtu $7.54
TOTAL ENERGY COSTS $454,932
RECOMMENDED SAVINGS* $35,773 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,675
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,719
Cost:
$35,000
$8,360 144,133 $1,183 267 - - - - $(-2,824) - $8,360
144,133
kWh
$1,183
267
kW-months/year
-
-
MMBtu
-
-
$
$(-2,824)
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,085
Cost:
$66,591
$15,998 275,819 $2,087 471 - - - - - - $15,998
275,819
kWh
$2,087
471
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$246
Cost:
-
$210 3,625 $36 8 - - - - - - $210
3,625
kWh
$36
8
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,577
Cost:
$1,200
$2,129 36,696 $448 101 - - - - - - $2,129
36,696
kWh
$448
101
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$6,852
Cost:
$1,520
$5,963 102,821 $889 200 - - - - - - $5,963
102,821
kWh
$889
200
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$671
Cost:
$48
- - - - $671 89 - - - - -
-
kWh
-
-
kW-months/year
$671
89
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$92
Cost:
$364
$87 1,500 $5 1 - - - - - - $87
1,500
kWh
$5
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$531
Cost:
$1,121
$173 2,971 $17 4 - - $84 - $257 - $173
2,971
kWh
$17
4
kW-months/year
-
-
MMBtu
$84
-
$
$257
-
$
TOTAL RECOMMENDED Savings:
$35,773
Cost:
$105,844
$32,920 567,565 $4,665 1,052 $671 89 $84 - $(-2,567) - $32,920
567,565
kWh
$4,665
1,052
kW-months/year
$671
89
MMBtu
$84
-
$
$(-2,567)
-
$
TOTAL IMPLEMENTED Savings:
$9,675
Cost:
$2,720
$8,302 143,142 $1,373 309 - - - - - - $8,302
143,142
kWh
$1,373
309
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost