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IAC Assessment: IC0101
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Steel Forging
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 61,150
Annual Production 14,976,000 Pounds
Production Hrs. Annual 4,032
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $308,665 8,182,080 kWh $0.04
Electricity Demand $224,570 50,309 kW-months/year $4.46
Natural Gas $35,207 4,637 MMBtu $7.59
TOTAL ENERGY COSTS $568,442
RECOMMENDED SAVINGS* $39,255 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,241
Cost:
$2,600
$9,050 238,107 $2,191 491 - - - - - - $9,050
238,107
kWh
$2,191
491
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,006
Cost:
-
$721 18,978 $285 64 - - - - - - $721
18,978
kWh
$285
64
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$362
Cost:
$994
$300 7,878 $62 14 - - - - - - $300
7,878
kWh
$62
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,474
Cost:
-
$1,474 38,792 - - - - - - - - $1,474
38,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$11,368
Cost:
$15,000
$8,473 222,981 $2,895 649 - - - - - - $8,473
222,981
kWh
$2,895
649
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,574
Cost:
$21,820
$1,907 50,283 $667 150 - - - - - - $1,907
50,283
kWh
$667
150
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,313
Cost:
$231
- - - - $1,313 173 - - - - -
-
kWh
-
-
kW-months/year
$1,313
173
MMBtu
-
-
$
-
-
$
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$4,774
Cost:
$2,688
- - - - $4,774 629 - - - - -
-
kWh
-
-
kW-months/year
$4,774
629
MMBtu
-
-
$
-
-
$
09: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$2,015
Cost:
-
- - - - - - - - $2,015 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,015
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,235
Cost:
$11,173
$1,079 28,367 $441 99 - - $119 - $596 - $1,079
28,367
kWh
$441
99
kW-months/year
-
-
MMBtu
$119
-
$
$596
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$893
Cost:
$1,023
$127 3,334 $22 5 - - $245 - $499 - $127
3,334
kWh
$22
5
kW-months/year
-
-
MMBtu
$245
-
$
$499
-
$
TOTAL RECOMMENDED Savings:
$39,255
Cost:
$55,529
$23,131 608,720 $6,563 1,472 $6,087 802 $364 - $3,110 - $23,131
608,720
kWh
$6,563
1,472
kW-months/year
$6,087
802
MMBtu
$364
-
$
$3,110
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost