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IAC Assessment: IC0105
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IAC Assessment: IC0105
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Epoxies and Resins
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 87,120
Annual Production 0 Thousand Gallons
Production Hrs. Annual 8,544
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,695 3,304,731 kWh $0.04
Electricity Demand $88,262 7,286 kW-months/year $12.11
Electricity Fees $2,868 - $ -
Natural Gas $525,368 73,220 MMBtu $7.18
TOTAL ENERGY COSTS $746,193
RECOMMENDED SAVINGS* $105,621 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$60,808
Cost:
$100,000
- - - - $60,808 8,662 - - - - - - -
-
kWh
-
-
kW-months/year
$60,808
8,662
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,211
Cost:
$2,000
- - - - $7,211 1,540 - - - - - - -
-
kWh
-
-
kW-months/year
$7,211
1,540
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$17,271
Cost:
$3,900
- - - - $17,165 2,445 - - - - $106 - -
-
kWh
-
-
kW-months/year
$17,165
2,445
MMBtu
-
-
$
-
-
$
$106
-
Tgal
04: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK Savings:
$12,910
Cost:
$900
- - - - $12,910 1,839 - - - - - - -
-
kWh
-
-
kW-months/year
$12,910
1,839
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,728
Cost:
$42,000
- - - - $3,728 531 - - - - - - -
-
kWh
-
-
kW-months/year
$3,728
531
MMBtu
-
-
$
-
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$94
Cost:
$713
$94 2,421 - - - - - - - - - - $94
2,421
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$255
Cost:
$714
$94 2,409 $40 3 - - $45 - $76 - - - $94
2,409
kWh
$40
3
kW-months/year
-
-
MMBtu
$45
-
$
$76
-
$
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,344
Cost:
$13,017
$1,514 38,844 $954 79 - - $162 - $714 - - - $1,514
38,844
kWh
$954
79
kW-months/year
-
-
MMBtu
$162
-
$
$714
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$105,621
Cost:
$163,244
$1,702 43,674 $994 82 $101,822 15,017 $207 - $790 - $106 - $1,702
43,674
kWh
$994
82
kW-months/year
$101,822
15,017
MMBtu
$207
-
$
$790
-
$
$106
-
Tgal
TOTAL IMPLEMENTED Savings:
$85,290
Cost:
$105,900
- - - - $85,184 12,647 - - - - $106 - -
-
kWh
-
-
kW-months/year
$85,184
12,647
MMBtu
-
-
$
-
-
$
$106
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption