Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Springs |
| NAICS | 332613 - Spring Manufacturing |
| SIC | 3495 - Wire Springs |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 500,000 |
| Annual Production | 0 Pieces |
| Production Hrs. Annual | 8,520 |
| Location (State) | IN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $273,684 | 7,179,200 | kWh | $0.04 |
| Electricity Demand | $90,776 | 15,856 | kW-months/year | $5.73 |
| Electricity Fees | $576 | - | $ | - |
| Natural Gas | $855,911 | 127,232 | MMBtu | $6.73 |
| TOTAL ENERGY COSTS | $1,220,947 | |||
| RECOMMENDED SAVINGS* | $977,877 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS |
Savings: $9,504 Cost: $19,598 |
$(-2,573) | (-77,961) | $(-613) | (-107) | $12,690 | 1,894 | - | - | - | - | - | - |
$(-2,573) (-77,961) kWh |
$(-613) (-107) kW-months/year |
$12,690 1,894 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT |
Savings: $93,103 Cost: $4,926 |
- | - | - | - | $93,103 | 13,896 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$93,103 13,896 MMBtu |
- - $ |
- - $ |
- - $ |
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| 03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $7,772 Cost: $39,896 |
- | - | - | - | $7,772 | 1,160 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,772 1,160 MMBtu |
- - $ |
- - $ |
- - $ |
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| 04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR |
Savings: $19,487 Cost: $61,560 |
$(-4,025) | (-121,967) | $(-957) | (-167) | $24,469 | 3,652 | - | - | - | - | - | - |
$(-4,025) (-121,967) kWh |
$(-957) (-167) kW-months/year |
$24,469 3,652 MMBtu |
- - $ |
- - $ |
- - $ |
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| 05: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT |
Savings: $13,232 Cost: - |
- | - | - | - | $13,232 | 1,975 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$13,232 1,975 MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $22,485 Cost: $224,000 |
- | - | - | - | $22,485 | 3,356 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$22,485 3,356 MMBtu |
- - $ |
- - $ |
- - $ |
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| 07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $799,427 Cost: $750,000 |
$(-3,291) | (-99,715) | $(-1,931) | (-337) | $(-14,573) | (-2,175) | - | - | - | - | $819,222 | - |
$(-3,291) (-99,715) kWh |
$(-1,931) (-337) kW-months/year |
$(-14,573) (-2,175) MMBtu |
- - $ |
- - $ |
$819,222 - $ |
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| 08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $358 Cost: $262 |
$358 | 10,858 | - | - | - | - | - | - | - | - | - | - |
$358 10,858 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,560 Cost: $1,800 |
$3,652 | 110,598 | $908 | 159 | - | - | - | - | - | - | - | - |
$3,652 110,598 kWh |
$908 159 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,309 Cost: - |
$1,017 | 30,835 | $292 | 51 | - | - | - | - | - | - | - | - |
$1,017 30,835 kWh |
$292 51 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $2,097 Cost: $9,021 |
$1,604 | 48,640 | $493 | 86 | - | - | - | - | - | - | - | - |
$1,604 48,640 kWh |
$493 86 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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| 12: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $3,508 Cost: $608 |
$2,832 | 85,824 | $676 | 118 | - | - | - | - | - | - | - | - |
$2,832 85,824 kWh |
$676 118 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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| 13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,035 Cost: $4,016 |
$506 | 15,336 | $126 | 22 | - | - | $88 | - | $315 | - | - | - |
$506 15,336 kWh |
$126 22 kW-months/year |
- - MMBtu |
$88 - $ |
$315 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $977,877 Cost: $1,115,687 |
$80 | 2,448 | $(-1,006) | (-175) | $159,178 | 23,758 | $88 | - | $315 | - | $819,222 | - | $80 2,448 kWh |
$(-1,006) (-175) kW-months/year |
$159,178 23,758 MMBtu |
$88 - $ |
$315 - $ |
$819,222 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Ancillary Material Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||