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IAC Assessment: IC0108
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IAC Assessment: IC0108
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IAC Center University of Illinois, Chicago
Assessment Year 2005
Principal Product Powdered Metal Parts
NAICS 332111 - Iron and Steel Forging
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 110,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 6,874
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,500,000 - kWh -
Electricity Demand $60,348 - kW-months/year -
Natural Gas $98,353 - MMBtu -
TOTAL ENERGY COSTS $2,658,701
RECOMMENDED SAVINGS* $126,555 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$85,726
Cost:
$22,992
- - $85,726 8,572 -
-
kWh
$85,726
8,572
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$500
Cost:
$300
$500 5,000 - - $500
5,000
kWh
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$425
Cost:
-
$425 1,788 - - $425
1,788
kWh
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,400
Cost:
-
$9,400 677 - - $9,400
677
kWh
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$77
Cost:
-
$77 141 - - $77
141
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,427
Cost:
-
$30,427 1,736 - - $30,427
1,736
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$126,555
Cost:
$23,292
$40,829 9,342 $85,726 8,572 $40,829
9,342
kWh
$85,726
8,572
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas