Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Illinois, Chicago |
|---|---|
| Assessment Year | 2006 |
| Principal Product | sodium and calcium phosphates |
| NAICS | 325180 - Other Basic Inorganic Chemical Manufacturing |
| SIC | 2819 - Industrial Inorganic Chemicals, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 170 |
| Plant Area (Sq.Ft.) | 863,656 |
| Annual Production | 172,004,786 Pounds |
| Production Hrs. Annual | 8,520 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $2,245,332 | 55,775,718 | kWh | $0.04 |
| Electricity Demand | $383,116 | 85,899 | kW-months/year | $4.46 |
| Electricity Fees | $575,799 | - | $ | - |
| Natural Gas | $4,489,444 | 648,918 | MMBtu | $6.92 |
| TOTAL ENERGY COSTS | $9,160,014 | |||
| RECOMMENDED SAVINGS* | $1,522,594 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,172,759 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1394 REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS |
Savings: $803,012 Cost: $258,000 |
$(-44,148) | 959,729 | $(-8,840) | 1,982 | $806,000 | 124,392 | $50,000 | 11,046,360 | - | - | - | - |
$(-44,148) 959,729 kWh |
$(-8,840) 1,982 kW-months/year |
$806,000 124,392 MMBtu |
$50,000 11,046,360 Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT |
Savings: $95,000 Cost: $442,680 |
$238,000 | 4,572,720 | - | - | $(-138,000) | 21,024 | $(-5,000) | 1,217,640 | - | - | - | - |
$238,000 4,572,720 kWh |
- - kW-months/year |
$(-138,000) 21,024 MMBtu |
$(-5,000) 1,217,640 Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS |
Savings: $186,788 Cost: $135,156 |
- | - | - | - | $164,788 | 25,352 | $22,000 | 4,931,880 | - | - | - | - |
- - kWh |
- - kW-months/year |
$164,788 25,352 MMBtu |
$22,000 4,931,880 Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED |
Savings: $93,000 Cost: $235,998 |
- | - | - | - | $34,000 | 5,256 | $59,000 | 13,140,000 | - | - | - | - |
- - kWh |
- - kW-months/year |
$34,000 5,256 MMBtu |
$59,000 13,140,000 Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $11,047 Cost: $30,000 |
- | - | - | - | $7,547 | 1,161 | - | - | - | - | $3,500 | - |
- - kWh |
- - kW-months/year |
$7,547 1,161 MMBtu |
- - Tgal |
- - gal |
$3,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $57,000 Cost: $36,000 |
- | - | - | - | $55,000 | 8,760 | $2,000 | 508,080 | - | - | - | - |
- - kWh |
- - kW-months/year |
$55,000 8,760 MMBtu |
$2,000 508,080 Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE |
Savings: $22,776 Cost: - |
- | - | - | - | $22,776 | 3,504 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$22,776 3,504 MMBtu |
- - Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $9,304 Cost: $2,800 |
- | - | - | - | - | - | - | - | $9,304 | 79,924 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$9,304 79,924 gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $158,427 Cost: $5,152 |
- | - | - | - | $158,427 | 13,516 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$158,427 13,516 MMBtu |
- - Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $17,406 Cost: $19,704 |
- | - | - | - | $17,406 | 2,673 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$17,406 2,673 MMBtu |
- - Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $23,163 Cost: $1,600 |
$20,442 | 444,378 | $2,721 | 610 | - | - | - | - | - | - | - | - |
$20,442 444,378 kWh |
$2,721 610 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $45,671 Cost: $195,432 |
$40,210 | 874,042 | $5,461 | 1,231 | - | - | - | - | - | - | - | - |
$40,210 874,042 kWh |
$5,461 1,231 kW-months/year |
- - MMBtu |
- - Tgal |
- - gal |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,522,594 Cost: $1,362,522 |
$254,504 | 6,850,869 | $(-658) | 3,823 | $1,127,944 | 205,638 | $128,000 | 30,843,960 | $9,304 | 79,924 | $3,500 | - | $254,504 6,850,869 kWh |
$(-658) 3,823 kW-months/year |
$1,127,944 205,638 MMBtu |
$128,000 30,843,960 Tgal |
$9,304 79,924 gal |
$3,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $1,172,759 Cost: $718,686 |
$16,504 | 2,278,149 | $(-658) | 3,823 | $1,038,609 | 149,341 | $109,000 | 24,186,360 | $9,304 | 79,924 | - | - | $16,504 2,278,149 kWh |
$(-658) 3,823 kW-months/year |
$1,038,609 149,341 MMBtu |
$109,000 24,186,360 Tgal |
$9,304 79,924 gal |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | gal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Other Liquid (non-haz) | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||