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IAC Assessment: IC0113
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IAC Assessment: IC0113
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product cold finish steel bars
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 143,283
Annual Production 237,785,000 Pounds
Production Hrs. Annual 4,335
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $386,738 6,035,918 kWh $0.06
Electricity Demand $74,091 16,677 kW-months/year $4.44
Electricity Fees $7,133 - $ -
Natural Gas $31,273 3,730 MMBtu $8.38
TOTAL ENERGY COSTS $505,427
RECOMMENDED SAVINGS* $72,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,957
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$17,370
Cost:
$48,900
$(-931) 14,552 $(-89) 20 $18,390 2,226 - - - - $(-931)
14,552
kWh
$(-89)
20
kW-months/year
$18,390
2,226
MMBtu
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,036
Cost:
-
$10,036 156,799 - - - - - - - - $10,036
156,799
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$15,683
Cost:
$66,529
$13,199 206,249 $2,484 558 - - - - - - $13,199
206,249
kWh
$2,484
558
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,398
Cost:
$8,517
$849 13,286 $232 53 - - - - $317 - $849
13,286
kWh
$232
53
kW-months/year
-
-
MMBtu
-
-
$
$317
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,840
Cost:
$900
$2,381 37,188 $459 104 - - - - - - $2,381
37,188
kWh
$459
104
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$25,373
Cost:
-
- - - - - - $25,373 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,373
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,700
Cost:
$124,846
$25,534 428,074 $3,086 735 $18,390 2,226 $25,373 - $317 - $25,534
428,074
kWh
$3,086
735
kW-months/year
$18,390
2,226
MMBtu
$25,373
-
$
$317
-
$
TOTAL IMPLEMENTED Savings:
$29,957
Cost:
$75,946
$26,465 413,522 $3,175 715 - - - - $317 - $26,465
413,522
kWh
$3,175
715
kW-months/year
-
-
MMBtu
-
-
$
$317
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost