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IAC Assessment: IC0114
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IAC Assessment: IC0114
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product recycled paper board
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 35,000
Annual Production 38,000 Tons
Production Hrs. Annual 8,472
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $356,657 12,011,400 kWh $0.03
Electricity Demand $44,847 20,210 kW-months/year $2.22
Electricity Fees $28,768 - $ -
Natural Gas $1,549,017 187,545 MMBtu $8.26
TOTAL ENERGY COSTS $1,995,242
RECOMMENDED SAVINGS* $469,098 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,197
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.1222 INSTALL TURBULATORS Savings:
$42,000
Cost:
$7,500
- - - - $42,000 5,158 - - -
-
kWh
-
-
kW-months/year
$42,000
5,158
MMBtu
-
-
Tgal
02: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$16,000
Cost:
$84,000
- - - - $16,000 1,001 - - -
-
kWh
-
-
kW-months/year
$16,000
1,001
MMBtu
-
-
Tgal
03: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$19,000
Cost:
$63,000
- - - - $19,000 1,285 - - -
-
kWh
-
-
kW-months/year
$19,000
1,285
MMBtu
-
-
Tgal
04: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$175,000
Cost:
$120,400
- - - - $175,000 19,980 - - -
-
kWh
-
-
kW-months/year
$175,000
19,980
MMBtu
-
-
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,400
Cost:
$16,800
- - - - $8,400 1,020 - - -
-
kWh
-
-
kW-months/year
$8,400
1,020
MMBtu
-
-
Tgal
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,216
Cost:
$5,280
- - - - $4,123 501 $93 - -
-
kWh
-
-
kW-months/year
$4,123
501
MMBtu
$93
-
Tgal
07: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$93,057
Cost:
$456,000
- - - - $93,057 11,307 - - -
-
kWh
-
-
kW-months/year
$93,057
11,307
MMBtu
-
-
Tgal
08: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$91,228
Cost:
$834,000
- - - - $91,228 12,304 - - -
-
kWh
-
-
kW-months/year
$91,228
12,304
MMBtu
-
-
Tgal
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$10,414
Cost:
$65,273
$9,265 308,922 $1,149 425 - - - - $9,265
308,922
kWh
$1,149
425
kW-months/year
-
-
MMBtu
-
-
Tgal
10: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,000
Cost:
$8,400
- - - - $1,000 171 $1,000 - -
-
kWh
-
-
kW-months/year
$1,000
171
MMBtu
$1,000
-
Tgal
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,400
Cost:
$1,200
- - - - $4,400 538 - - -
-
kWh
-
-
kW-months/year
$4,400
538
MMBtu
-
-
Tgal
12: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,000
Cost:
$2,800
- - - - $2,000 257 - - -
-
kWh
-
-
kW-months/year
$2,000
257
MMBtu
-
-
Tgal
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,383
Cost:
$9,400
$1,226 40,868 $157 58 - - - - $1,226
40,868
kWh
$157
58
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$469,098
Cost:
$1,674,053
$10,491 349,790 $1,306 483 $456,208 53,522 $1,093 - $10,491
349,790
kWh
$1,306
483
kW-months/year
$456,208
53,522
MMBtu
$1,093
-
Tgal
TOTAL IMPLEMENTED Savings:
$39,197
Cost:
$150,073
$10,491 349,790 $1,306 483 $26,400 2,251 $1,000 - $10,491
349,790
kWh
$1,306
483
kW-months/year
$26,400
2,251
MMBtu
$1,000
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Consumption Electricity Usage Electricity Demand Natural Gas Water Consumption