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IAC Assessment: IC0115
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IAC Assessment: IC0115
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product poultry processing
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $10,000,000-$50,000,000
# of Employees 192
Plant Area (Sq.Ft.) 93,493
Annual Production 15,000,000 Pieces
Production Hrs. Annual 4,580
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $579,774 17,096,688 kWh $0.03
Electricity Demand $304,821 37,146 kW-months/year $8.21
Electricity Fees $3,806 - $ -
Natural Gas $735,234 80,916 MMBtu $9.09
TOTAL ENERGY COSTS $1,623,635
RECOMMENDED SAVINGS* $320,099 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $177,740
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,445
Cost:
$26,134
$3,183 93,615 $2,011 245 - - $134 - $2,117 - - - $3,183
93,615
kWh
$2,011
245
kW-months/year
-
-
MMBtu
$134
-
$
$2,117
-
$
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,985
Cost:
$16,831
$2,416 71,088 $1,569 191 - - - - - - - - $2,416
71,088
kWh
$1,569
191
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,680
Cost:
$65,036
$5,181 152,385 $3,276 399 - - $436 - $2,787 - - - $5,181
152,385
kWh
$3,276
399
kW-months/year
-
-
MMBtu
$436
-
$
$2,787
-
$
-
-
%
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$272
Cost:
$420
$103 3,023 $66 8 - - $126 - $(-23) - - - $103
3,023
kWh
$66
8
kW-months/year
-
-
MMBtu
$126
-
$
$(-23)
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$159
Cost:
$380
$58 1,720 $16 2 - - $23 - $62 - - - $58
1,720
kWh
$16
2
kW-months/year
-
-
MMBtu
$23
-
$
$62
-
$
-
-
%
06: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$54
Cost:
$284
$21 617 $33 4 - - - - - - - - $21
617
kWh
$33
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$142,200
Cost:
$195,625
- - - - - - - - - - $142,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$142,200
-
%
08: 2.1224 REPLACE BOILER Savings:
$125,042
Cost:
$193,200
- - - - $125,042 13,832 - - - - - - -
-
kWh
-
-
kW-months/year
$125,042
13,832
MMBtu
-
-
$
-
-
$
-
-
%
09: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$29,262
Cost:
$5,000
- - - - $29,262 3,237 - - - - - - -
-
kWh
-
-
kW-months/year
$29,262
3,237
MMBtu
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$320,099
Cost:
$502,910
$10,962 322,448 $6,971 849 $154,304 17,069 $719 - $4,943 - $142,200 - $10,962
322,448
kWh
$6,971
849
kW-months/year
$154,304
17,069
MMBtu
$719
-
$
$4,943
-
$
$142,200
-
%
TOTAL IMPLEMENTED Savings:
$177,740
Cost:
$306,905
$10,904 320,728 $6,955 847 $154,304 17,069 $696 - $4,881 - - - $10,904
320,728
kWh
$6,955
847
kW-months/year
$154,304
17,069
MMBtu
$696
-
$
$4,881
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Increase in Production