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IAC Assessment: IC0118
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IAC Assessment: IC0118
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IAC Center University of Illinois, Chicago
Assessment Year 2006
Principal Product platings and coatings for industry
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 91
Plant Area (Sq.Ft.) 44,000
Annual Production 191,966,448 Pieces
Production Hrs. Annual 5,260
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,839 1,863,555 kWh $0.05
Electricity Demand $17,954 4,189 kW-months/year $4.29
Electricity Fees $2,129 - $ -
Natural Gas $170,702 22,617 MMBtu $7.55
TOTAL ENERGY COSTS $298,324
RECOMMENDED SAVINGS* $34,779 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,717
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$2,605
Cost:
-
- - - - - - - - $2,605 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$2,605
-
$
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$10,699
Cost:
$8,628
$8,974 216,044 $1,725 402 - - - - - - - - $8,974
216,044
kWh
$1,725
402
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,871
Cost:
$6,000
- - - - $6,871 911 - - - - - - -
-
kWh
-
-
kW-months/year
$6,871
911
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,612
Cost:
-
- - - - $2,612 346 - - - - - - -
-
kWh
-
-
kW-months/year
$2,612
346
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,583
Cost:
$17,220
$3,987 78,167 $596 139 - - - - - - - - $3,987
78,167
kWh
$596
139
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,328
Cost:
$8,717
$2,413 47,227 $536 125 - - $59 - - - $320 - $2,413
47,227
kWh
$536
125
kW-months/year
-
-
MMBtu
$59
-
$
-
-
$
$320
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,403
Cost:
$2,544
- - - - $2,403 318 - - - - - - -
-
kWh
-
-
kW-months/year
$2,403
318
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$953
Cost:
$1,200
$800 15,696 $153 36 - - - - - - - - $800
15,696
kWh
$153
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$428
Cost:
$516
$262 5,131 $63 15 - - $242 - - - $(-139) - $262
5,131
kWh
$63
15
kW-months/year
-
-
MMBtu
$242
-
$
-
-
$
$(-139)
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$235
Cost:
$1,132
$62 1,219 $9 2 - - $47 - - - $117 - $62
1,219
kWh
$9
2
kW-months/year
-
-
MMBtu
$47
-
$
-
-
$
$117
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$62
Cost:
$291
$62 1,219 - - - - - - - - - - $62
1,219
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$34,779
Cost:
$46,248
$16,560 364,703 $3,082 719 $11,886 1,575 $348 - $2,605 - $298 - $16,560
364,703
kWh
$3,082
719
kW-months/year
$11,886
1,575
MMBtu
$348
-
$
$2,605
-
$
$298
-
$
TOTAL IMPLEMENTED Savings:
$34,717
Cost:
$45,957
$16,498 363,484 $3,082 719 $11,886 1,575 $348 - $2,605 - $298 - $16,498
363,484
kWh
$3,082
719
kW-months/year
$11,886
1,575
MMBtu
$348
-
$
$2,605
-
$
$298
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost