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IAC Assessment: IC0134
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IAC Assessment: IC0134
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IAC Center University of Illinois, Chicago
Assessment Year 2007
Principal Product Commercial Steering Systems
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 325
Plant Area (Sq.Ft.) 260,000
Annual Production 300,000 Pieces
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $246,193 10,562,311 kWh $0.02
Electricity Demand $282,926 19,854 kW-months/year $14.25
Natural Gas $286,504 31,765 MMBtu $9.02
TOTAL ENERGY COSTS $830,327
RECOMMENDED SAVINGS* $133,322 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,903
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.6213 TURN OFF STEAM / HOT WATER LINES LEADING TO SPACE HEATING UNITS Savings:
$50,624
Cost:
$28,500
- - - - - - $48,415 5,992 $2,209 17,670 - - -
-
kWh
-
-
kW-months/year
-
-
$
$48,415
5,992
MMBtu
$2,209
17,670
Tgal
-
-
$
02: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$24,453
Cost:
$77,470
- - - - - - $14,431 1,786 $10,022 80,172 - - -
-
kWh
-
-
kW-months/year
-
-
$
$14,431
1,786
MMBtu
$10,022
80,172
Tgal
-
-
$
03: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$14,325
Cost:
-
- - - - $14,325 - - - - - - - -
-
kWh
-
-
kW-months/year
$14,325
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,889
Cost:
$167,364
$9,557 415,524 $8,222 577 - - - - - - $2,110 - $9,557
415,524
kWh
$8,222
577
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$2,110
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,173
Cost:
$9,173
$3,370 146,371 $4,293 301 - - - - - - $1,510 - $3,370
146,371
kWh
$4,293
301
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$1,510
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,207
Cost:
$3,120
$947 41,160 $841 59 - - - - - - $3,419 - $947
41,160
kWh
$841
59
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$3,419
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,672
Cost:
$3,121
$2,259 98,205 $413 29 - - - - - - - - $2,259
98,205
kWh
$413
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,810
Cost:
$4,071
$1,385 60,206 $3,425 240 - - - - - - - - $1,385
60,206
kWh
$3,425
240
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$1,787
Cost:
-
$248 10,800 $1,539 108 - - - - - - - - $248
10,800
kWh
$1,539
108
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$382
Cost:
$1,026
$382 16,670 - - - - - - - - - - $382
16,670
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$133,322
Cost:
$293,845
$18,148 788,936 $18,733 1,314 $14,325 - $62,846 7,778 $12,231 97,842 $7,039 - $18,148
788,936
kWh
$18,733
1,314
kW-months/year
$14,325
-
$
$62,846
7,778
MMBtu
$12,231
97,842
Tgal
$7,039
-
$
TOTAL IMPLEMENTED Savings:
$33,903
Cost:
$180,684
$15,816 687,570 $14,467 1,015 - - - - - - $3,620 - $15,816
687,570
kWh
$14,467
1,015
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$3,620
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost