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IAC Assessment: IC0137
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IAC Assessment: IC0137
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Precision Bearings
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $50,000,000-$100,000,000
# of Employees 248
Plant Area (Sq.Ft.) 166,020
Annual Production 5,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) In
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $802,155 14,012,160 kWh $0.06
Electricity Demand $242,342 24,170 kW-months/year $10.03
Natural Gas $255,183 24,828 MMBtu $10.28
TOTAL ENERGY COSTS $1,345,905
RECOMMENDED SAVINGS* $52,413 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,551
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,707
Cost:
$4,637
$3,555 62,369 $321 32 $298 - $533 - - - $3,555
62,369
kWh
$321
32
kW-months/year
$298
-
$
$533
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,871
Cost:
$4,992
$1,011 17,686 $860 86 - - - - - - $1,011
17,686
kWh
$860
86
kW-months/year
-
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,911
Cost:
$26,330
$3,630 63,693 $1,281 128 - - - - - - $3,630
63,693
kWh
$1,281
128
kW-months/year
-
-
$
-
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,774
Cost:
$6,726
$10,774 188,979 - - - - - - - - $10,774
188,979
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$20,294
Cost:
$5,200
$16,352 286,885 $3,942 493 - - - - - - $16,352
286,885
kWh
$3,942
493
kW-months/year
-
-
$
-
-
$
-
-
Tgal
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,482
Cost:
-
$4,482 78,624 - - - - - - - - $4,482
78,624
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
Tgal
07: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$568
Cost:
$1,220
- - - - - - - - $568 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$568
-
Tgal
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,806
Cost:
-
$1,436 25,200 $3,370 336 - - - - - - $1,436
25,200
kWh
$3,370
336
kW-months/year
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$52,413
Cost:
$49,105
$41,240 723,436 $9,774 1,075 $298 - $533 - $568 - $41,240
723,436
kWh
$9,774
1,075
kW-months/year
$298
-
$
$533
-
$
$568
-
Tgal
TOTAL IMPLEMENTED Savings:
$31,551
Cost:
$42,685
$24,888 436,551 $5,832 582 $298 - $533 - - - $24,888
436,551
kWh
$5,832
582
kW-months/year
$298
-
$
$533
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Administrative Changes Primary Raw Material Water Consumption