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IAC Assessment: IC0140
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IAC Assessment: IC0140
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Ball Bearings
NAICS 333613 - Mechanical Power Transmission Equipment Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $100,000,000-$500,000,000
# of Employees 192
Plant Area (Sq.Ft.) 158,137
Annual Production 300,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $525,761 10,027,860 kWh $0.05
Electricity Demand $191,380 20,005 kW-months/year $9.57
Natural Gas $233,229 25,351 MMBtu $9.20
TOTAL ENERGY COSTS $986,131
RECOMMENDED SAVINGS* $58,456 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,573
Cost:
$4,032
$1,119 21,510 $641 67 - - $210 - $(-397) - $1,119
21,510
kWh
$641
67
kW-months/year
-
-
MMBtu
$210
-
$
$(-397)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$540
Cost:
$1,133
$260 4,992 $278 29 - - $(-5) - $7 - $260
4,992
kWh
$278
29
kW-months/year
-
-
MMBtu
$(-5)
-
$
$7
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$12,321
Cost:
-
$3,985 76,632 $8,336 871 - - - - - - $3,985
76,632
kWh
$8,336
871
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,900
Cost:
$1,940
$409 7,858 $105 11 - - $591 - $795 - $409
7,858
kWh
$105
11
kW-months/year
-
-
MMBtu
$591
-
$
$795
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,785
Cost:
$2,728
$1,431 27,498 $354 37 - - - - - - $1,431
27,498
kWh
$354
37
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,146
Cost:
$80,600
$6,146 118,189 - - - - - - - - $6,146
118,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,093
Cost:
$5,980
$3,093 59,452 - - - - - - - - $3,093
59,452
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$19,374
Cost:
$4,100
- - - - $19,374 1,402 - - - - -
-
kWh
-
-
kW-months/year
$19,374
1,402
MMBtu
-
-
$
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$135
Cost:
-
$68 1,314 $67 7 - - - - - - $68
1,314
kWh
$67
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,616
Cost:
-
$468 9,000 $1,148 120 - - - - - - $468
9,000
kWh
$1,148
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$9,973
Cost:
-
- - - - $9,973 - - - - - -
-
kWh
-
-
kW-months/year
$9,973
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$58,456
Cost:
$100,513
$16,979 326,445 $10,929 1,142 $29,347 1,402 $796 - $405 - $16,979
326,445
kWh
$10,929
1,142
kW-months/year
$29,347
1,402
MMBtu
$796
-
$
$405
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost