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IAC Assessment: IC0143
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IAC Assessment: IC0143
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product plasitc parts of appliances
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 46,598
Annual Production 6,500,000 Pieces
Production Hrs. Annual 6,072
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,648 1,906,200 kWh $0.05
Electricity Demand $62,368 10,893 kW-months/year $5.73
Electricity Fees $1,694 - $ -
Natural Gas $11,249 998 MMBtu $11.27
TOTAL ENERGY COSTS $175,514
RECOMMENDED SAVINGS* $22,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,110
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,805
Cost:
$14,430
$4,683 91,814 $1,043 182 - - $23 - $56 - $4,683
91,814
kWh
$1,043
182
kW-months/year
-
-
MMBtu
$23
-
$
$56
-
$
02: 2.7122 DISCONNECT BALLASTS Savings:
$26
Cost:
$26
$20 399 $6 1 - - - - - - $20
399
kWh
$6
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$338
Cost:
-
$207 4,075 $131 23 - - - - - - $207
4,075
kWh
$131
23
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$944
Cost:
$162
$410 8,033 $92 16 - - - - $442 - $410
8,033
kWh
$92
16
kW-months/year
-
-
MMBtu
-
-
$
$442
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$90
Cost:
$142
$39 771 $6 1 - - - - $45 - $39
771
kWh
$6
1
kW-months/year
-
-
MMBtu
-
-
$
$45
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,385
Cost:
$1,541
$1,208 23,678 $177 31 - - - - - - $1,208
23,678
kWh
$177
31
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,544
Cost:
$1,035
$5,544 108,710 - - - - - - - - $5,544
108,710
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$688
Cost:
$580
$471 9,207 $217 38 - - - - - - $471
9,207
kWh
$217
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$1,040
Cost:
$37
$1,040 20,398 - - - - - - - - $1,040
20,398
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$50
Cost:
$42
$50 982 - - - - - - - - $50
982
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$6,202
Cost:
$32,361
$5,102 100,046 $1,100 192 - - - - - - $5,102
100,046
kWh
$1,100
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$541
Cost:
-
- - - - $541 48 - - - - -
-
kWh
-
-
kW-months/year
$541
48
MMBtu
-
-
$
-
-
$
13: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$195
Cost:
-
$92 1,800 $103 18 - - - - - - $92
1,800
kWh
$103
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$22,848
Cost:
$50,356
$18,866 369,913 $2,875 502 $541 48 $23 - $543 - $18,866
369,913
kWh
$2,875
502
kW-months/year
$541
48
MMBtu
$23
-
$
$543
-
$
TOTAL IMPLEMENTED Savings:
$16,110
Cost:
$35,304
$13,570 266,110 $1,512 264 $541 48 - - $487 - $13,570
266,110
kWh
$1,512
264
kW-months/year
$541
48
MMBtu
-
-
$
$487
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost