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IAC Assessment: IC0144
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IAC Assessment: IC0144
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Plastic appliance parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 18,000
Annual Production 61,000,000 Pieces
Production Hrs. Annual 5,976
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,742 2,253,600 kWh $0.05
Electricity Demand $61,232 5,030 kW-months/year $12.17
Electricity Fees $4,568 - $ -
Natural Gas $3,299 282 MMBtu $11.70
TOTAL ENERGY COSTS $179,841
RECOMMENDED SAVINGS* $19,628 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,222
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,363
Cost:
$12,122
$2,886 58,888 $1,436 118 - - $41 - $2,886
58,888
kWh
$1,436
118
kW-months/year
-
-
MMBtu
$41
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,224
Cost:
$5,101
$1,203 24,571 $754 62 - - $267 - $1,203
24,571
kWh
$754
62
kW-months/year
-
-
MMBtu
$267
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$461
Cost:
-
$193 3,931 $268 22 - - - - $193
3,931
kWh
$268
22
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$533
Cost:
$781
$227 4,650 $306 25 - - - - $227
4,650
kWh
$306
25
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$68
Cost:
-
$44 880 $24 2 - - - - $44
880
kWh
$24
2
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,031
Cost:
$4,364
$690 14,088 $341 28 - - - - $690
14,088
kWh
$341
28
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,002
Cost:
$2,000
$5,728 116,891 $3,274 269 - - - - $5,728
116,891
kWh
$3,274
269
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$431
Cost:
-
$431 8,805 - - - - - - $431
8,805
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$222
Cost:
-
- - - - $222 20 - - -
-
kWh
-
-
kW-months/year
$222
20
MMBtu
-
-
$
10: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$305
Cost:
$1,965
$122 2,486 $183 15 - - - - $122
2,486
kWh
$183
15
kW-months/year
-
-
MMBtu
-
-
$
11: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$307
Cost:
-
$88 1,800 $219 18 - - - - $88
1,800
kWh
$219
18
kW-months/year
-
-
MMBtu
-
-
$
12: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$48
Cost:
-
$24 488 $24 2 - - - - $24
488
kWh
$24
2
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$633
Cost:
$920
$633 12,928 - - - - - - $633
12,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$19,628
Cost:
$27,253
$12,269 250,406 $6,829 561 $222 20 $308 - $12,269
250,406
kWh
$6,829
561
kW-months/year
$222
20
MMBtu
$308
-
$
TOTAL IMPLEMENTED Savings:
$14,222
Cost:
$13,166
$8,742 178,427 $4,991 410 $222 20 $267 - $8,742
178,427
kWh
$4,991
410
kW-months/year
$222
20
MMBtu
$267
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material