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IAC Assessment: IC0146
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IAC Assessment: IC0146
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Transmissions
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 186
Plant Area (Sq.Ft.) 160,000
Annual Production 21,200 Pieces
Production Hrs. Annual 2,125
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $196,637 2,713,674 kWh $0.07
Electricity Demand $46,371 8,635 kW-months/year $5.37
Electricity Fees $3,294 - $ -
Natural Gas $95,323 9,975 MMBtu $9.56
TOTAL ENERGY COSTS $353,485
RECOMMENDED SAVINGS* $87,299 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,123
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$11,678
Cost:
$1,537
- - - - - - $11,678 1,222 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,678
1,222
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7316 CENTRALIZE CONTROL OF EXHAUST FANS TO ENSURE THEIR SHUTDOWN, OR ESTABLISH PROGRAM TO ENSURE MANUAL SHUTDOWN Savings:
$3,159
Cost:
-
$3,159 43,878 - - - - - - - - - - - - $3,159
43,878
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$24,543
Cost:
$208,785
$2,407 33,428 $1,439 268 - - $20,697 2,165 - - - - - - $2,407
33,428
kWh
$1,439
268
kW-months/year
-
-
$
$20,697
2,165
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,453
Cost:
-
- - - - - - $1,453 152 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,453
152
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$815
Cost:
-
$663 9,214 $279 52 $(-127) - - - - - - - - - $663
9,214
kWh
$279
52
kW-months/year
$(-127)
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,631
Cost:
$729
$505 7,013 $215 40 - - - - - - $777 - $134 - $505
7,013
kWh
$215
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$777
-
$
$134
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$548
Cost:
$211
$64 894 $5 1 - - - - - - $329 - $150 - $64
894
kWh
$5
1
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$329
-
$
$150
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$541
Cost:
-
$122 1,697 $419 78 - - - - - - - - - - $122
1,697
kWh
$419
78
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,535
Cost:
$3,688
$1,105 15,350 $430 80 - - - - - - - - - - $1,105
15,350
kWh
$430
80
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$487
Cost:
$424
$138 1,920 $349 65 - - - - - - - - - - $138
1,920
kWh
$349
65
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$679
Cost:
-
$389 5,400 $290 54 - - - - - - - - - - $389
5,400
kWh
$290
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 2.1333 CONVERT COMBUSTION EQUIPMENT TO BURN OIL Savings:
$27,915
Cost:
$32,868
$(-223) (-3,096) - - - - $23,164 2,423 $4,974 19,895 - - - - $(-223)
(-3,096)
kWh
-
-
kW-months/year
-
-
$
$23,164
2,423
MMBtu
$4,974
19,895
gal
-
-
$
-
-
$
13: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$12,315
Cost:
-
- - - - $12,315 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,315
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$87,299
Cost:
$248,242
$8,329 115,698 $3,426 638 $12,188 - $56,992 5,962 $4,974 19,895 $1,106 - $284 - $8,329
115,698
kWh
$3,426
638
kW-months/year
$12,188
-
$
$56,992
5,962
MMBtu
$4,974
19,895
gal
$1,106
-
$
$284
-
$
TOTAL IMPLEMENTED Savings:
$33,123
Cost:
$213,837
$7,889 109,580 $3,147 586 - - $20,697 2,165 - - $1,106 - $284 - $7,889
109,580
kWh
$3,147
586
kW-months/year
-
-
$
$20,697
2,165
MMBtu
-
-
gal
$1,106
-
$
$284
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Primary Raw Material