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IAC Assessment: IC0151
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IAC Assessment: IC0151
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IAC Center University of Illinois, Chicago
Assessment Year 2008
Principal Product Flexible Healthcare Packaging
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 175,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 8,712
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,027,938 14,832,931 kWh $0.07
Electricity Demand $147,083 24,886 kW-months/year $5.91
Electricity Fees $3,208 - $ -
Natural Gas $174,377 14,930 MMBtu $11.68
TOTAL ENERGY COSTS $1,372,410
RECOMMENDED SAVINGS* $140,387 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,717
Cost:
$87,000
$34,497 499,951 $4,052 686 - - $(-9,188) - $(-4,644) - $34,497
499,951
kWh
$4,052
686
kW-months/year
-
-
MMBtu
$(-9,188)
-
$
$(-4,644)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,067
Cost:
$43,816
$8,275 119,957 $1,445 244 - - $428 - $1,919 - $8,275
119,957
kWh
$1,445
244
kW-months/year
-
-
MMBtu
$428
-
$
$1,919
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,046
Cost:
$2,392
$749 10,857 $297 50 - - - - - - $749
10,857
kWh
$297
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$60
Cost:
$38
$31 444 $12 2 - - $24 - $(-7) - $31
444
kWh
$12
2
kW-months/year
-
-
MMBtu
$24
-
$
$(-7)
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,149
Cost:
$40,438
$11,756 170,926 $1,393 235 - - - - - - $11,756
170,926
kWh
$1,393
235
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$33,062
Cost:
-
$33,062 479,160 - - - - - - - - $33,062
479,160
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,084
Cost:
-
$2,084 30,200 - - - - - - - - $2,084
30,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,247
Cost:
$13,262
$25,247 365,904 - - - - - - - - $25,247
365,904
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$17,489
Cost:
$7,260
$17,489 253,467 - - - - - - - - $17,489
253,467
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.7314 REDUCE VENTILATION AIR Savings:
$7,098
Cost:
-
$7,098 102,869 - - - - - - - - $7,098
102,869
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,368
Cost:
-
- - - - $4,368 374 - - - - -
-
kWh
-
-
kW-months/year
$4,368
374
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$140,387
Cost:
$194,206
$140,288 2,033,735 $7,199 1,217 $4,368 374 $(-8,736) - $(-2,732) - $140,288
2,033,735
kWh
$7,199
1,217
kW-months/year
$4,368
374
MMBtu
$(-8,736)
-
$
$(-2,732)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost