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IAC Assessment: IC0159
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IAC Assessment: IC0159
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IAC Center University of Illinois, Chicago
Assessment Year 2009
Principal Product Insulated Wire Products
NAICS 331529 - Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3369 - Nonferrous Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 147,400
Annual Production 16,518 Tons
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $938,193 20,424,000 kWh $0.05
Natural Gas $1,667,749 170,151 MMBtu $9.80
TOTAL ENERGY COSTS $2,667,780
RECOMMENDED SAVINGS* $30,415 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,803
Cost:
$27,853
$4,680 101,710 - - $202 - - - $1,921 - $4,680
101,710
kWh
-
-
MMBtu
$202
-
$
-
-
$
$1,921
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$443
Cost:
$162
$447 9,723 - - $75 - $(-79) - - - $447
9,723
kWh
-
-
MMBtu
$75
-
$
$(-79)
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,629
Cost:
$1,927
$1,629 35,407 - - - - - - - - $1,629
35,407
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$171
Cost:
$238
$42 1,183 - - $66 - $63 - - - $42
1,183
kWh
-
-
MMBtu
$66
-
$
$63
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,906
Cost:
-
$2,049 44,577 - - $264 - $(-407) - - - $2,049
44,577
kWh
-
-
MMBtu
$264
-
$
$(-407)
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,212
Cost:
$5,316
$1,212 26,356 - - - - - - - - $1,212
26,356
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$157
Cost:
-
$157 3,410 - - - - - - - - $157
3,410
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$322
Cost:
$575
$322 6,966 - - - - - - - - $322
6,966
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$780
Cost:
$5,456
$780 16,976 - - - - - - - - $780
16,976
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$14,132
Cost:
$5,776
- - $14,132 1,454 - - - - - - -
-
kWh
$14,132
1,454
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,694
Cost:
$57
- - $2,694 271 - - - - - - -
-
kWh
$2,694
271
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$166
Cost:
-
$166 3,600 - - - - - - - - $166
3,600
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$30,415
Cost:
$47,360
$11,484 249,908 $16,826 1,725 $607 - $(-423) - $1,921 - $11,484
249,908
kWh
$16,826
1,725
MMBtu
$607
-
$
$(-423)
-
$
$1,921
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost