IAC logo
IAC Assessment: IC0160
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: IC0160
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Illinois, Chicago
Assessment Year 2009
Principal Product Protective Packaging systems
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 359
Plant Area (Sq.Ft.) 278,500
Annual Production 12,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,750,765 28,823,233 kWh $0.06
Electricity Demand $287,059 52,924 kW-months/year $5.42
Natural Gas $904,599 95,827 MMBtu $9.44
TOTAL ENERGY COSTS $2,996,055
RECOMMENDED SAVINGS* $107,408 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,731
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,507
Cost:
$33,261
$10,646 174,526 $1,296 239 - - $528 - $2,037 - $10,646
174,526
kWh
$1,296
239
kW-months/year
-
-
MMBtu
$528
-
$
$2,037
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,924
Cost:
$17,420
$5,036 82,588 $731 135 - - $(-178) - $1,335 - $5,036
82,588
kWh
$731
135
kW-months/year
-
-
MMBtu
$(-178)
-
$
$1,335
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$292
Cost:
$653
$478 7,828 $60 11 - - $69 - $(-315) - $478
7,828
kWh
$60
11
kW-months/year
-
-
MMBtu
$69
-
$
$(-315)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,109
Cost:
$51,610
$7,850 128,684 $954 176 - - $4,343 - $(-38) - $7,850
128,684
kWh
$954
176
kW-months/year
-
-
MMBtu
$4,343
-
$
$(-38)
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$42,819
Cost:
$131,206
$37,480 614,431 $5,339 985 - - - - - - $37,480
614,431
kWh
$5,339
985
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,221
Cost:
$42,838
$8,082 132,506 $9,139 1,686 - - - - - - $8,082
132,506
kWh
$9,139
1,686
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,043
Cost:
$345
$6,043 99,071 - - - - - - - - $6,043
99,071
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$746
Cost:
$58
- - - - $746 79 - - - - -
-
kWh
-
-
kW-months/year
$746
79
MMBtu
-
-
$
-
-
$
09: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$340
Cost:
-
- - - - $340 36 - - - - -
-
kWh
-
-
kW-months/year
$340
36
MMBtu
-
-
$
-
-
$
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$179
Cost:
-
- - - - $179 19 - - - - -
-
kWh
-
-
kW-months/year
$179
19
MMBtu
-
-
$
-
-
$
11: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,813
Cost:
-
$2,992 49,056 $1,821 336 - - - - - - $2,992
49,056
kWh
$1,821
336
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$415
Cost:
-
$220 3,600 $195 36 - - - - - - $220
3,600
kWh
$195
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$107,408
Cost:
$277,391
$78,827 1,292,290 $19,535 3,604 $1,265 134 $4,762 - $3,019 - $78,827
1,292,290
kWh
$19,535
3,604
kW-months/year
$1,265
134
MMBtu
$4,762
-
$
$3,019
-
$
TOTAL IMPLEMENTED Savings:
$88,731
Cost:
$225,781
$67,765 1,110,950 $16,565 3,056 $925 98 $419 - $3,057 - $67,765
1,110,950
kWh
$16,565
3,056
kW-months/year
$925
98
MMBtu
$419
-
$
$3,057
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes